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18

Unit Start-Up

IMPORTANT

Units should be energized 24 hours before unit start­up 

to prevent compressor damage as a result of slugging.

1. 

Inspect all factory- and field-installed wiring for loose 

connections.

2.  Verify that the manifold gauge set is connected.
3.  Add additional refrigerant charge if required before 

opening valves and while system is still under a 

vacuum.

4. 

Open  the  liquid  and  suction  line  service  valves  to 

release the refrigerant charge contained in outdoor 

unit into the system.

5.  Replace the stem caps and tighten to the value listed 

in “Table 1. Torque Requirements” on page 7.

6.  Check voltage supply at the outdoor unit terminal strip. 

The voltage must be within the range listed on the 

unit’s nameplate. If not, do not start the equipment 

until you have consulted with the power company and 

the voltage condition has been corrected.

7.  Refer to the included user guide to operate the system 

using the provided remote control.

8.  Visually check for binding of both indoor and outdoor 

fans.

Troubleshooting

Table 8.  Indoor Unit Error Codes

Display Error Information

E0

Indoor unit EEPROM parameter error

E1

Indoor / outdoor units communication error

E2

Zero-crossing signal detection error

E3

The indoor fan speed is operating outside of the normal 

range

E4

Indoor room temperature sensor T1 is in open circuit or 

has short circuited

E5

Evaporator coil temperature sensor T2 is in open circuit or 

has short circuited

EC

Refrigerant leak detected

F0

Overload current protection

F1

Outdoor ambient temperature sensor T4 open circuit or 

short circuit

F2

Condenser coil temperature sensor T3 is in open circuit or 

has short circuited

F3

Compressor discharge temperature sensor TP open circuit 

or short circuit

F4

Outdoor unit EEPROM parameter error

F5

The outdoor fan speed is operating outside of the normal 

range

p0

IPM malfunction or IGBT over-strong current protection

p1

Over voltage or over low voltage protection

p2

High temperature protection of IPM module

P3

Outdoor ambient temperature too low.

Table 8.  Indoor Unit Error Codes

Display Error Information

p4

Inverter compressor drive error

Test Run

Pre-Checks

Only  perform  test  run  after  you  have  completed  the 

following steps:

• 

Electrical  Safety  Checks  –  Confirm  that  the  unit’s 

electrical system is safe and operating properly.

• 

Refrigerant Leak Checks – Check all flare nut connec

­

tions and confirm that the system is not leaking.

• 

Confirm that suction and liquid valves are fully open.

Procedure

You should perform the Test Run for at least 30 minutes.

1.  Connect power to the unit.
2. 

Press the ON/OFF button on the remote controller to 

turn it on.

3.  Let each function run for 5 minutes, and perform the 

following checks:

Test Run Checklist

Table 9.  Test Run Checklist

Checks

Pass

Fail

No electrical leakage

Unit is properly grounded

All electrical terminals properly 

covered
Indoor and outdoor units are solidly 

installed
All pipe connection points do not leak
Water drains properly from drain hose
All piping is properly insulated

Unit performs COOL function properly

Indoor unit louvers rotate properly
Indoor unit responds to wireless 

remote

Double-Check Line Set Connections

During operation, the pressure of the refrigerant circuit 

will increase. This may reveal leaks that were not present 

during your initial leak check. Take time during the Test 

Run to double­check refrigerant line set  connections and 

verify there are no leaks. 

1.  Using the wireless remote control, return unit to the 

normal operating temperature.

2.  Using insulation tape, wrap the indoor refrigerant pipe 

connections that you left uncovered during the indoor 

unit installation process.

Summary of Contents for MCA Series

Page 1: ...ll unit assembly must be thoroughly cleaned following final construction clean up All mini split operating conditions must be verified ac cording to these installation instructions MCA Series Units SINGLE ZONE MINI SPLIT SYSTEM 115V and 208 230V 507879 01 6 2019 Supersedes 11 2018 Table of Contents General 1 Use of Mini Split System During Construction 1 Included Parts 2 Model Number Identificatio...

Page 2: ...nting of refrigerant CFCs HCFCs and HFCs as of July 1992 Approved methods of recovery recycling or reclaiming must be followed Fines and or incarceration may be levied for non compliance CAUTION As with any mechanical equipment contact with sharp sheet metal edges can result in personal injury Take care while handling this equipment and wear gloves and protective clothing IMPORTANT All illustratio...

Page 3: ... 1 ton 018 1 5 tons 024 2 tons Refrigerant Type 4 HFC 410A Minor Design Sequence 1 1st Revision M C A 009 S 4 S 1 P Series Type M Mini Split OUTDOOR SINGLE ZONE AIR CONDITIONER UNITS Cooling Efficiency S Standard Efficiency Major Design Sequence A First Generation Nominal Cooling Capacity 009 0 75 ton 012 1 ton 018 1 5 tons 024 2 tons Refrigerant Type 4 HFC 410A Refrigerant Circuits S Single Circu...

Page 4: ... Shown System Dimensions Outdoor Units 19 1 8 486 2 3 4 70 11 7 8 302 21 7 8 556 30 3 8 772 30 5 8 778 2 1 2 64 1 2 13 1 2 13 MCA009S4S MCA012S4S MCA081S4S BOTTOM VIEW FRONT VIEW SIDE VIEW SIDE VIEW 12 5 8 322 11 1 4 286 2 3 8 60 3 5 8 92 DRAIN HOLE bottom of unit 11 3 4 298 Figure 2 09 12K and 18K Outdoor Unit Dimen sions Inches mm MCA024S4S 27 5 8 702 BOTTOM VIEW FRONT VIEW SIDE VIEW SIDE VIEW 1...

Page 5: ...4 425 9 1 8 232 5 127 31 5 8 803 7 1 2 191 11 3 4 298 1 3 4 44 Figure 6 12K Indoor Unit Wall Plate Dimensions Inches mm MWCA018S4 Left Rear Hole 2 1 2 in 64 mm diameter Right Rear Hole 2 1 2 in 64 mm diameter 20 3 8 518 5 5 8 143 Wall Mount Unit Outline 2 1 4 57 38 965 12 1 2 318 2 1 4 57 5 3 8 137 6 3 4 171 2 3 8 60 Figure 7 18K Indoor Unit Wall Plate Dimensions Inches mm MWCA024S4 Left Rear Hole...

Page 6: ... is less than the height of the wall C the distance from the unit to the wall B must be a minimum of 12 inches 305 mm If the height of the wall C is greater than the height of the unit A the distance from the unit to the wall B must be a minimum of 20 inches 508 mm Figure 10 Multiple Outdoor Unit Clearances Inches mm Indoor Unit FRONT VIEW Wall Vertical Clearance Clearance to Floor 72 inches 1829 ...

Page 7: ...fficient space around unit for proper operation and maintenance Install unit a minimum of 3 feet 1m away from any antenna power cord line radio telephone security system or intercom Electrical interference and radio frequencies from any of these sources may affect op eration Be sure to instruct customers how to properly operate the unit especially maintenance of air filter and oper ation procedure...

Page 8: ...ided refrigerant piping connections and field provided flexible condensate piping are long enough to enable final field connections after unit is installed on wall mounting plate use field provided tape to bundle them together 3 The utility bundle may be routed out of the back of the unit or out either side If the bundle is to be routed out the back through an external wall feed the utility bundle...

Page 9: ...ht and vibration of the unit where the operation noise will not be amplified Choose a location where the hot air discharged from the unit or the operation noise will not be a nuisance to neighbors Avoid installing the outdoor unit near a bedroom or other places where noise may cause a problem There must be sufficient space to carry the unit into and out of the site There must be unobstructed air f...

Page 10: ...d installation Failure to follow this notice could result in damage to roof surface Securing Outdoor Unit to Slab Frame or Rails If the outdoor unit is installed on a field provided slab or frame use lag bolts or equivalent to secure the outdoor unit to the slab or frame Four Field provided Anchor Bolts Figure 20 Securing Outdoor Unit to Slab Four Field Provided Anchor Bolts Figure 21 Securing Out...

Page 11: ...e threaded connections with the flared refrigerant lines Tighten the flare nuts lightly at first to obtain a smooth match as illustrated in Figure 24 Making Connections Male to Female Connection Table 3 Refrigerant Piping and Indoor Unit Connection Sizes Size Btuh Liquid Line in Suction Line in 9K 1 4 3 8 12K 1 4 1 2 18K 1 4 1 2 24K 3 8 5 8 A B CANT ON THE OUTSIDE OF THE FLARE MALE FLARE CONNECTIO...

Page 12: ...l refrigerant Failure to do so may result in reduced performance Leak Test and Evacuation Air and moisture remaining in the refrigerant system will have undesirable effects as indicated below Pressure in the system rises Operating current rises Cooling or heating efficiency drops Moisture in the refrigerant circuit may freeze Water may lead to corrosion of parts in the refrigera tion system The li...

Page 13: ...es CAUTION All terminal connections must be made as illustrated in the following diagrams Improperly connected wiring could damage unit or cause communication errors between indoor and outdoor units Outdoor Unit Refer to unit nameplate for minimum circuit ampacity and maximum over current protection size Make all electrical power wiring connections at the outdoor unit Be sure to reattach all elect...

Page 14: ...Systems and Terminal Designations System Capacity System Voltage Number of Conductors Wire Type Wire Gauge MCA Indoor to Outdoor Wiring Communication Power 1 2 3 and GND 12K 115VAC 4 Stranded and unshielded 16AWG Outdoor to Main Power L N and GND 12K 115VAC 3 14AWG 15A Indoor to Outdoor Wiring Communication Power 1 2 3 and GND 09K 208 230VAC 4 16AWG 10A Indoor to Outdoor Wiring Communication Power...

Page 15: ...8 230VAC Outdoor Unit Wiring Diagram COMPRESSOR Y G DC FAN CN 7 3 BLUE BROW N BLACK 3 2 L N RED BLUE Y G 1 Y G AMBIENT TEMP SENSOR DIS CHAR GE T E MP S E NS OR CN 21 Y G Y G Y G CN4_1 CN4_2 CN4_3 CN4_4 REACTOR CAPACITOR BROWN BROWN BLACK BLACK BLACK W V RED BLUE U CN 1A CN 3 CN 1 CN 2 CN 16 CN 50 CN 30 CN 29 CN 28 OUTDOOR MAIN PCB T5 T3 T4 Figure 30 12K 115VAC Outdoor Unit Wiring Diagram ...

Page 16: ...1 2 ON 0 8 4 1 2 3 5 6 7 C 9 A B D E F 1 2 ON 0 8 4 1 2 3 5 6 7 C 9 A B D E F 1 2 ON ENC2 S1 0 F 0 F 0 F 0 F NETADDRESS CODE 0 15 16 31 32 47 48 63 FORSETTINGNETADDRESS CN10A DISPL AYBOAR D 8 Wired Controller OPTIONAL ADAPTER BOARD CN3 CN301 CN501 CN40 3 X Y E To LVM Comm Bus YELLOW BROWN RED 5 5 Programmable Wired Controller OPTIONAL 4 Note The programmable wired controller and LVM use the same p...

Page 17: ...ER CN5 INDOOR MOTOR INDOOR UNIT TO OUTDOOR UNIT CN_TIN Y G BLUE 5 WAY TERMINAL MAIN BOARD WIRING DIAGRAM 2 1 1 2 3 4 1 2 3 4 2 4 2 1 2 1 2 1 2 1 2 1 CN_L1 M 2 WHITE CN_N1 CN_S FAN CAPACITOR BOARD PC1_1 PC2_1 1 2 3 4 5 SWING MOTOR M 5 1 2 3 4 5 CN10 T1_room T2_pipe CN4 3 WHITE WHITE 3 1 2 1 2 3 0 8 4 1 2 3 5 6 7 C 9 A B D E F 1 2 ON 0 8 4 1 2 3 5 6 7 C 9 A B D E F 1 2 ON 0 8 4 1 2 3 5 6 7 C 9 A B D...

Page 18: ...rt circuit F4 Outdoor unit EEPROM parameter error F5 The outdoor fan speed is operating outside of the normal range p0 IPM malfunction or IGBT over strong current protection p1 Over voltage or over low voltage protection p2 High temperature protection of IPM module P3 Outdoor ambient temperature too low Table 8 Indoor Unit Error Codes Display Error Information p4 Inverter compressor drive error Te...

Page 19: ... is below 63 F 17 C In this instance you can use the MANUAL CONTROL button on the indoor unit to test the COOL function 1 Lift the front panel of the indoor unit and raise it until it clicks in place 2 The MANUAL CONTROL button is located on the right hand side of the unit Press it two times to select the COOL function See Figure 35 Manual Control Button 3 Perform Test Run as normal Terminal Block...

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