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SERVICE

HP23

UNIT

INFORMATION

Page 1

1993 Lennox Industries Inc.

Corp. 9428–L10

Replaces Corp. 9330-L4

Litho U.S.A.

HP23 SERIES UNITS

The HP23 is a high-efficiency residential
split-system heat pump. Extra large outdoor coil,
coil circuiting and high outdoor coil air volume
result in a high SEER rating (minimum of 10.0).
HP23-141 through HP23-510 units are designed for
use with an expansion valve or RFCIII system in the
indoor unit. HP23-651/653 units are designed for use
with an expansion valve only in the indoor unit.

All compressors are hermetically sealed for
trouble-free operation and long service life.
Compressor components are spring mounted within
the sealed housing. The compressor is installed in the
unit on resilient rubber mounts to assure quiet,
vibration-free operation. A built-in limit protects the
compressor from excessive current and temperatures.
A high pressure safety limit is furnished as standard.
HP23–211 through HP23–650 models are furnished with
crankcase heaters as standard equipment. The heater
prevents liquid from accumulating in the compressor.
The heater is temperature-actuated and operates only
when required. A crankcase heater for HP23-141 units is
optional, but suction accumulator is factory installed.

Several models are available in sizes ranging from 1
through 5 tons.

This manual is divided into sections which discuss major
components refrigerant system, charging procedures,
maintenance, and operation sequence.
Canadian specifications are marked (CAN).

All specifications in this manual are subject to change.

SPECIFICATIONS

Model No.

HP23-141

HP23-211

HP23-261

HP23-311

N t f

(

ft )

Outer coil

12.60

12.60

12.60

14.70

Condenser

Net face area (sq. ft.)

Inner coil

- - - -

- - - -

- - - -

- - - -

Coil

Tube diameter (in.) & no. of rows

3/8 — 1

3/8 — 1

3/8 — 1

3/8 — 1

Fins per inch

20

20

20

20

Diameter (in.) & no. of blades

20 — 3

20 — 3

20 — 3

20 — 3

Motor hp

1/6

1/6

1/6

1/6

Condenser

Fan

Cfm

2630

2630

2630

2665

Rpm

840

840

840

850

Watts

210

210

210

210

*Refrigerant — 22 charge furnished

5 lbs. 3 oz.

5 lbs. 6 oz.

6 lbs. 2 oz.

7 lbs. 3 oz.

Liquid line (o.d. in.) connection (sweat)

**3/8

***3/8

***3/8

3/8

Suction line (o.d. in.) connection (sweat)

1/2

5/8

5/8

3/4

*Refrigerant charge sufficient for 20 ft. length of refrigerant lines.
**3/8” x 1/4” reducer furnished to adapt to 1/4 field fabricated line set.
***3 /8” x 5/16” reducer furnished to adapt unit to 5/16” line set.

Summary of Contents for HP23 Series

Page 1: ...ting in the compressor The heater is temperature actuated and operates only when required A crankcase heater for HP23 141 units is optional but suction accumulator is factory installed Several models...

Page 2: ...lectrical Code manual to determine wire fuse and disconnect size requirements NOTE Extremes of operating range are plus 10 and minus 5 of line voltage ELECTRICAL DATA Model No HP23 413 HP23 461 1 HP23...

Page 3: ...AN MOTOR CONTROL BOX EXPANSION VALVE FIGURE 2 FAN SPIDER A Control Box Figures 3 and 4 FIGURE 3 DUAL CAPACITOR C12 START CAPACITOR C7 POTENTIAL RELAY K31 COMPRESSOR CONTACTOR K1 HP23 UNIT CONTROL BOX...

Page 4: ...t Capacitor C7 All single phase units use a start capacitor C7 C7 is located inside the unit control box see figure 3 C7 is wired in parallel with the compressor side of the dual capacitor See table 2...

Page 5: ...fter defrost begins the timer will de energize the defrost relay and the unit will resume normal operation If the defrost thermostat opens during the 14 minute defrost period the defrost relay is de e...

Page 6: ...and NOTE Hold function operates between thermostat demands only when defrost thermostat is closed This is the only time that the timer is operating 5 TST Pins Each board is equipped with a set of test...

Page 7: ...ing parts a rotor shaft eccentric roller and a blade See figure 11 The compressor rotor shaft is attached directly to the compressor motor The rotor shaft is permanently attached to an eccentric The e...

Page 8: ...t relay ELECTRICAL DATA tables in this manual show specifications for outdoor fans used in HP23s Two different mounting arrangements are used fan up and fan motor up see figures 14 and 15 Access to th...

Page 9: ...LIZER LINE DRIER WITH CHECK VALVE PRESSURE TAP FITTING WITH VALVE CORE DISTRIBUTOR TO OUTDOOR COIL STRAINER HP23 LIQUID LINE COMPONENTS REFRIGERANT FLOW IN COOLING MODE REFRIGERANT FLOW IN HEATING MOD...

Page 10: ...is not pressurized The service port cap can be removed and gauge connections can be made CAUTION The service port cap is used to seal the liquid line service valve Access to service port requires back...

Page 11: ...stem cap tighten firmly Tighten finger tight then tighten an additional 1 6 turn To Close Vapor Line Service Valve 1 Remove stem cap with an adjustable wrench 2 Using service wrench and 5 16 hex head...

Page 12: ...ULATOR 460 510 AND 650 ONLY DEFROST SWITCH S6 FILTER DRIER W INTERNAL CHECK VALVE MUFFLER LIQUID LINE FROM INDOOR COIL TO OUTDOOR COIL DISCHARGE LINE SERVICE PORT STRAINER LIQUID LINE SERVICE PORT REV...

Page 13: ...nitrogen pressure from the system correct any leaks and recheck CAUTION When using dry nitrogen a pressure reducing regulator must be used to prevent excessive pressure in gauge manifold connecting ho...

Page 14: ...Warmer Than Liquid Line HP23 261 HP23 311 HP23 411 413 CAN HP23 461 463 HP23 211 HP23 141 HP23 511 513 HP23 651 653 SUBCOOLING METHOD EXPANSION VALVE SYSTEMS AMBIENT TEMPERATURE BELOW 60 F 16 C 4 2 9...

Page 15: ...4 13 11 10 7 8 1 12 9 8 6 7 0 6 7 6 4 5 0 4 5 4 2 2 Approved matchups only HP23 410 CB CBH19 41 17 15 14 11 8 5 18 16 15 12 9 6 Condensing Temp F Warmer Than Liquid Line At Various Ambients 5 Place th...

Page 16: ...Page 16 HP23 SINGLE PHASE OPERATING SEQUENCE 1 2 3 5 6 4 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23 24 25 27 26 1 20...

Page 17: ...K1 1 opens and compressor B1 and outdoor fan motor B4 are de energized and stop im mediately FIRST STAGE HEAT 11 Heating demand initiates at W1 in the ther mostat 12 24VAC energizes compressor contac...

Page 18: ...Page 18 HP23 THREE PHASE OPERATING SEQUENCE 1 2 3 5 6 4 7 8 9 10 11 12 13 15 14 16 17 18 19 20 21 22 23 24 25 26 1...

Page 19: ...the ther mostat 11 24VAC energizes compressor contactor K1 12 K1 1 N O closes energizing compressor and outdoor fan motor 13 Compressor B1 and outdoor fan motor B4 begin immediate operation END OF FIR...

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