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Page 17

Set points vary depending on unit size. See table 13. The
pressure sensed by the switch is negative relative to atmo-
spheric pressure. If the flue becomes obstructed during op-
eration, the switch senses a loss of negative pressure
(pressure becomes more equal with atmospheric pres-
sure) and opens the circuit to the furnace control and gas
valve. A bleed port on the switch allows relatively dry air in
the vestibule to purge switch tubing, to prevent condensate
build up.
The switch is factory set and is not field adjustable. It is a
safety shut-down control in the furnace and must not be by−
passed for any reason. If switch is closed or by−passed, the
control will not initiate ignition at start up.

TABLE 13

G50UHi Unit

Set

Point

High  Altitude

Set Point 

4501’ − 7500’

High  Altitude

Set Point 

7500’ − 10,000’

−070

0.47"

0.36"

0.36"

−090

0.51"

0.47"

0.43"

−110

0.58"

0.47"

0.43"

−135

0.51"

0.47"

0.43"

II−PLACEMENT AND INSTALLATION

Make sure unit is installed in accordance with installation
instructions and applicable codes.

III−START-UP

A−Preliminary and Seasonal Checks

1 −  Inspect electrical wiring, both field and factory installed

for loose connections. Tighten as required.

2 − Check voltage at disconnect switch. Voltage must be

within range listed on the nameplate. If not, consult the
power company and have voltage condition corrected
before starting unit.

B−Heating Start-Up

WARNING

Shock and burn hazard. G50UHi units are equipped
with a hot surface ignition system. Do not attempt to
light manually.

 1 −

STOP

! Read the safety information at the beginning of

this section.

 2 − Set thermostat to lowest setting.

 3 − Turn off all electrical power to appliance.

 4 − This appliance is equipped with an ignition device

which automatically lights the burners. Do 

not

 try to

light the burners by hand.

 5 − Remove top access panel.

 6 −

White Rodgers Gas Valve −− 

Switch lever to 

OFF

.

See figure 16. 

Honeywell Gas Valve −− 

Turn knob on

gas valve clockwise

 to  

OFF

. Do not force. See

figure 18.

 7 − Wait five (5) minutes to clear out any gas. If you then

smell gas,

 STOP

! Immediately call your gas supplier from

a neighbor’s phone. Follow the gas supplier’s instruc-
tions. If you do not smell gas go to next step.

 8 −

White Rodgers  Gas Valve −− 

Switch gas valve lever to

ON

.

Honeywell  Gas Valve −− 

Turn knob on gas valve coun-

terclockwise

 

 

to 

ON

.  Do not force.

 9 − Replace access panel.

10− Turn on all electrical power to unit.

11− Set thermostat to desired setting.

12− If the appliance will not operate, follow the instructions

To Turn Off Gas To Unit" and call your service techni-
cian or gas supplier.

Turning Off Gas To Unit

 1 − Set thermostat to lowest setting.

 2 − Turn off all electrical power to unit if service is to be per-

formed.

 3 − Remove access panel.

 4 − Switch lever on White Rodgers gas valve to 

OFF

; turn

knob on Honeywell valve clockwise

 to  

OFF

. Do not

force.

 5 − Replace access panel.

C−Safety or Emergency Shutdown

Turn off  unit power. Close manual and main gas valves.

D−Extended Period Shutdown

Turn off thermostat or set to UNOCCUPIED" mode. Close
all gas valves (both internal and external to unit) to guaran-
tee no gas leak into combustion chamber. Turn off power to
unit. All access panels and covers must be in place and se-
cured.

IV−HEATING SYSTEM SERVICE CHECKS
A−C.S.A. Certification

All units are C.S.A. (formally A.G.A. and C.G.A. combined)
design certified without modifications. Refer to the G50UHi
Installation Instruction.

B−Gas Piping

CAUTION

If a flexible gas connector is required or allowed by
the authority that has jurisdiction, black iron pipe
shall be installed at the gas valve and extend outside
the furnace cabinet.

WARNING

Do not exceed 600 in−lbs (50 ft−lbs) torque when
attaching the gas piping to the gas valve.

Gas supply piping should not allow more than 0.5"W.C. drop
in pressure between gas meter and unit. Supply gas pipe
must not be smaller than unit gas connection

Compounds used on gas piping threaded joints should be
resistant to action of liquefied petroleum gases.

Summary of Contents for G50UHi Series

Page 1: ...ned in this manual are presented as a recom mendation only and do not supersede or replace local or state codes In the absence of local or state codes the guidelines and procedures outlined in this ma...

Page 2: ...gle 44J22 Ten Pack 66K63 1 16 x 25 x 1 406 x 635 x 25 EZ Filter Base Catalog Number Ship Wt 73P55 6 lbs 3 kg 73P56 7 lbs 3 kg 73P56 7 lbs 3 kg Base Dimensions H x W x D 4 x 14 1 4 x 28 5 8 in 102 x 36...

Page 3: ...8 m 15M22 15M22 LPG Propane Kit 0 7500 ft 0 2286 m 45L60 45L60 p 7501 10 000 ft 2286 3048 m 47M81 47M81 Horizontal Support Frame Kit Shipping Weight 56J18 18 lbs 8 kg 56J18 18 lbs 8 kg Relay Kit 56L68...

Page 4: ...060 500 475 985 465 445 875 415 390 790 375 330 690 325 290 525 250 225 0 9 225 935 440 435 930 440 435 885 420 410 825 390 390 740 350 350 675 320 295 510 240 235 NOTES All air data is measured exter...

Page 5: ...375 650 420 1075 505 290 0 4 100 2055 970 1015 1945 920 890 1825 860 775 1680 790 645 1525 720 545 1375 650 455 1075 505 310 0 5 125 2010 950 1025 1895 895 890 1810 855 810 1680 795 690 1515 715 580 1...

Page 6: ...Page 6 FIGURE 1...

Page 7: ...HORIZONTAL POSITION BLOWER ACCESS PANEL HEAT EXCHANGER ASSEMBLY BURNER ASSEMBLY COMBUSTION AIR INDUCER SURELIGHT CONTROL BOARD GAS VALVE BURNER ACCESS PANEL BLOWER ASSEMBLY PRIMARY LIMIT BLOWER CONTRO...

Page 8: ...utions will help to avoid control exposure to electrostatic dis charge by putting the furnace the control and the technician at the same electrostatic poten tial Neutralize electrostatic charge by tou...

Page 9: ...tion air inducer is energized When the differential in the prove switch is great enough the prove switch closes and a 15 second pre purge begins If the prove switch is not proven within 2 1 2 minutes...

Page 10: ...NEOUS FAST FLASH SIMULTANEOUS FAST FLASH Normal operation signaled when heating demand initiated at thermostat SLOW FLASH ON Primary or secondary limit switch open Limit must close within 3 minutes or...

Page 11: ...ic or electro mechanical thermostats without modification Each time power is applied to the furnace the ignition con trol performs a selfcheck The SureLight ignitor is made of durable silicon nitride...

Page 12: ...ge to the ignitor until it finds the lowest amount of power that will provide a successful ignition This amount of power is used for 255 cycles On the 256th call for heat the control will again ramp d...

Page 13: ...ge before re moving blower control module cover Failure to wait may cause personal injury or death Remove the cover panel from the module to access the se lector jumpers There are five selector pins i...

Page 14: ...C Ramp A 6 Ignitor The SureLight ignitor is made of durable silicon nitride Ig nitor longevity is enhanced by controlling voltage to the ig nitor The board finds the lowest ignitor temperature which...

Page 15: ...cut out from the side of the cabinet See figure 15 Use the two provided sheet metal screws to install the cut out on the top cap to cover the original flue outlet open ing Combustion Air Inducer Upfl...

Page 16: ...ir blower and closes the gas valve The limit automatically resets when unit temperature returns to normal G50UHi 1 through 6 units use a surface type limit factory set to open at 125 F G50UHi 7 and la...

Page 17: ...eywell Gas Valve Turn knob on gas valve clockwise to OFF Do not force See figure 18 7 Wait five 5 minutes to clear out any gas If you then smell gas STOP Immediately call your gas supplier from a neig...

Page 18: ...n checked and adjusted check manifold pressure Move pressure gauge to outlet pres sure tap located on unit gas valve GV1 Checks of man ifold pressure are made as verification of proper regulator ad ju...

Page 19: ...a tion Current passes from the sensor through the flame to ground to complete a safety circuit TABLE 17 Flame Signal in Microamps Ignition Control Normal Low Drop Out 97L48 0 61 0 21 0 60 0 20 69M15 0...

Page 20: ...onnect the other end of manometer to the return duct as above For systems with non ducted returns leave the other end of the manometer open to the at mosphere 3 With only the blower motor running and...

Page 21: ...aning is accomplished Reverse drill and slowly work the cable out of opening 8 Repeat procedure for each heat exchanger section 9 After each of the top heat exchanger sections has been cleaned insert...

Page 22: ...Page 22 VII WIRING AND SEQUENCE OF OPERATION...

Page 23: ...s into 5 minute Watchguard Pressure Switch delay Once S18 closes a 15 second pre purge follows 4 SureLight control A92 energizes ignitor A 20 second warm up period begins 5 Gas valve opens for a 4 sec...

Page 24: ...WITH DELAY LED 1 OFF LED 2 SLOW FLASH Sequence holds until PROVE switch closes or thermostat resets control NO NO YES NO IS THERE PROPER GROUND IS VOLTAGE ABOVE 75 VOLTS LED 1 AND LED 2 ALTERNATING FA...

Page 25: ...CER OFF INDOOR BLOWER OFF WITH DELAY LED 1 ALT SLOW FLASH LED 2 ALT SLOW FLASH IS 60 MINUTE RESET PERIOD COMPLETE YES 4 SECONDS YES HAS CONTROL RESET IGNITION SEQUENCE FOUR TIMES FLAME SIGNAL NORMAL S...

Page 26: ...TOR AND SYSTEM FAN ENERGIZED AFTER DELAY COOL SPEED AND ELECTRONIC AIR CLEANER TERMINAL IS ENERGIZED Control board 69M15 2 second delay Control board 97L48 no delay COMPRESSOR OFF THERMOSTAT OPENS COO...

Page 27: ...OPENS COMBUSTION AIR INDUCER AND HEATING ACCESSORY TERMINAL ARE DE ENERGIZED INDOOR BLOWER SWITCHES TO COOL SPEED THERMOSTAT OPENS INDOOR BLOWER SWITCHES TO CONTINUOUS BLOWER ELECTRONIC AIR CLEANER T...

Page 28: ...pen ACTION 1 Manually reset the roll out switch by pushing the top button ACTION 2 Determine the cause of the roll out switch activation before leaving furnace code LED 1 O 1 2 2 Roll out switch failu...

Page 29: ...1 Alternating Fast Flash LED 2 Alternating Fast Flash 2 1 2 Broken or failed ignitor ACTION 1 Unplug ignitor and read resistance across ignitor If resistance does not read be tween 10 9 and 19 7 ohms...

Page 30: ...with a heating demand Diagnostic lights flash the pressure switch failure code 2 5 minutes after heating demand 4 1 2 Prove switch does not close due to obstructions in the pressure lines ACTION 1 Re...

Page 31: ...ure switch code LED 1 Off LED 2 Slow Flash 6 1 1 Low pressure differential at the prove switch ACTION 1 Check for restricted exhaust vent Remove all blockage ACTION 2 Check for proper vent sizing See...

Page 32: ...ash 6 3 3 Insufficient flow through the heat exchanger caused by a sooted or restricted heat exchanger ACTION 1 Check for sooting deposits or other restrictions in the heat exchanger assembly Clean as...

Page 33: ...lash 7 1 2 Sense rod is contaminated ACTION 1 Check sense rod for contamination or coated surface Clean the sense rod with steel wool or replace sensor DO NOT USE SAND PA PER TO CLEAN ROD SAND PAPER W...

Page 34: ...t lead from ACB Cool to 120HOT terminal D Make sure blower access panel is replaced properly to close door interlock switch and energize SureLight control board D Repeat with ACB Heat and ACB Low lead...

Page 35: ...ize SureLight control board D Check for proper demand from thermostat Is motor operating properly Recheck all wiring connections CHECK BLOWER CONTROL MODULE Proper blower control module must be instal...

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