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CLEANING HEAT

EXCHANGER

FIGURE 18

Connect  chain  to  rod  and  drop  chain

down  through  top  of  heat  exchanger.

Connect at bottom to another rod. Move

rods  up  and  down,  back  and  forth  to

clean heat exchanger.

Page 10

BLOWER SPEED SELECTION

G17Q3/4-100

G17Q2-50*
G17Q3-75

G17Q5/6-100
G17Q5/6-125

UNIT

Factory Connected

Speed Taps

Motor Speeds

Available

Cool

Heat

2

3

3

2

4

4

2

4

4

3

4

5

3

5

5

*DO NOT USE LOW SPEED TAP ON Q2-50

BLOWER SPEED SELECTION

HI

LOW

2

3

4

5

2

3

4

5

6

SPEE

D

TAPS

4
5

TABLE 7

MOTOR PLUG SPEED TAP DESIGNATION

2

3

4

3

9- Depress harness connector tab to release wire termiĆ

nal. Select connector location for new speed (refer to
unit wiring diagram). Insert wire terminal until it is seĆ

curely in place. See figure 16.

10- Replace harness connector to motor .

FIGURE 16

BLOWER SPEED TAP SELECTION

HARNESS

CONNECTOR

MOTOR

DEPRESS TAB TO RELEASE

WIRE  TERMINAL.  SELECT

CONNECTOR 

LOCATION

FOR NEW SPEED (REFER TO

UNIT WIRING DIAGRAM).  INĆ

SERT WIRE UNTIL IT IS SEĆ

CURELY IN PLACE.

VII-MAINTENANCE

At  the  beginning  of  each  heating  season,  the  system
should be checked as follows:

A-Filters and Filter Springs

G17 units use a cleanable hogshair-type filter. Holding springs
lock filter in place by securing hook in holes provided in unit.

G17 units are factory shipped for side air return. Bottom filter
applications for use on G17Q5/6-100 and G17Q5/6-125 reĆ

quire an optional kit available from Lennox. G17X models are
factory equipped for use with bottom return air only.  If side reĆ

turn air is desired, an optional kit is available.  See figure 17.

Filters must be cleaned or replaced when dirty to assure

proper unit operation. Replace with same hogshair-type
filter material cut to specific measurements for each unit

as outlined in the specification table in this manual.
The factory supplied filter can be washed with cold water.

Direct water through filters in the opposite direction of air
flow. When dry, replace filter and reconnect springs. Refer

to figure 17 for spring position.

CRIMP THIS END

OF SPRING

FILTER RETENTION SPRING LOCATION

FOR BOTTOM RETURN AIR OPENING

CRIMP THIS END

OF SPRING

FILTER RETENTION SPRING LOCATION

 FOR SIDE RETURN AIR OPENING

FIGURE 17

FINGER

LOOPS

FINGER

LOOP

FINGER

LOOP

CABINET

CABINET

B-Cleaning Heat Exchanger and Burners

NOTE-Use papers or protective covering in front of furĆ
nace while cleaning furnace.

To clean heat exchanger:

1- Turn  off  both  electrical

and  gas  power  supplies
to  furnace.  Refer  to  figĆ

ures 1 and 12 during disĆ
assembly and reassembĆ

ly procedures.

2- Remove upper and lower

access panels.

3- Remove  screws  holding

burner  box  damper  in
place and remove burner

box damper assembly and damper prove switch covĆ
er. 

4- Remove screws securing removable burner box covĆ

er and remove burner box cover.

5- Remove flue pipe and draft hood.

Summary of Contents for G17Q2-50

Page 1: ...ines and procedures outlined in this manual except where noted are recommended only and do not constitute code Model No Input Btuh Output Btuh A F U E Flue connection in diameter round Temperature rise range F High static certified by A G A in wg Gas Piping Size I P S inches Natural LPG Blower wheel nominal diameter x width in Blower motor hp Number and size of filters in Electrical characteristic...

Page 2: ...E PILOT ELECTRODE ASSEMBLY LIMIT W R W Y T G 90 150 270 210 24V TCOM VALVE SENSE G17 CONTROL BOX BCC2 BLOWER CONTROL CENTER INB N1 CABN XFMRN N CAB L1 A XFMR D D H ACC FIGURE 2 NEUTRAL TERMINALS ACCESSORY TERMINAL THERMOSTAT CONNECTIONS BLOWER TIME ADJUSTMENT JUMPER HEATING SPEED TAP TERMINAL COOLING SPEED TAP TERMINAL DUMMY TERMINALS GROUND SCREW DOOR INTERLOCK SWITCH 120VAC 24VAC TRANSFORMER NOT...

Page 3: ...ich controls the blower and monitors primary limit and gas valve operation The control has a non adjustable factory preset on fan timĆ ing Fan off timings are adjustable The board is divided into two sections 120 and 24VAC Line voltage comes into the board on the 120VAC side See figure 2 CAB and XFMR send 120VAC to the damper motor and transformer respectively The active cooling and heating blower...

Page 4: ...ted in series with the ignition control A3 When S47 senses rollout the ignition control immediately stops ignition and closes the gas valve If unit is running and flame rollout is detected the gas valve will close and ignition conĆ trol will be disabled Rollout can be caused by a reverse draft blocked flue or lack of combustion air The switch is factory set and cannot be adjusted See table 2 The s...

Page 5: ...t and outlet pressure taps are located on the valve A pilot adjusting screw and regulator adjustment screw figĆ ures 7 and 9 are located on the valve Refer to figure 8 for exact location of valve features FIGURE 7 Robertshaw 7200 gas valve shown GAS VALVE SELECTOR ARM IN OFF POSITION REGULATOR COVER SCREW ADJUSTING SCREW SPRING TYPICAL ACCESS TO REGULATOR FOR ADJUSTMENT AND L P CHANGEOVER An LPG c...

Page 6: ...pped for service to the damper door or burner box The spring must be removed in order to remove the damper door After service is complete the spring must rest snugly in notch for damper prove switch to function properly Do not force door open damage to the spring and motor may ocĆ cur Take care to open damper door slowly DAMPER PROVE SWITCH SPRING SPRING FITS SNUGLY IN NOTCH FIGURE 11 AXLE DAMPER ...

Page 7: ...gas supply FIGURE 13 MANUAL MAIN SHUT OFF VALVE WILL NOT HOLD TEST PRESSURE IN EXCESS OF 0 5 PSIG 14 W C GAS VALVE CAP GAS PIPING TEST PROCEDURE FIELD PROVIDED LINE PRESSURE TAP When checking piping connections for gas leaks use preĆ ferred means Kitchen detergents can cause harmful corroĆ sion on various metals used in gas piping Use of a specialty Gas Leak Detector is strongly recommended It is ...

Page 8: ...tion of 2 000 ft 610 m or more above sea level Tables 5 and 6 show the derated manifold pressure for high altitude operation with both natural and LP Propane gas Operating this appliance at the manifold pressure specified on the tables will ensure proper unit heat input at high altitude Consult your gas utility for the local natural gas heating value 2 25 wc Altitude Heating Value Btu Ft Ft 900 95...

Page 9: ...emperature is too low decrease blower speed If temperature is too high first check the firing rate Provided the firing rate is acceptable inĆ crease blower speed to reduce temperature To change blower speed taps see the Blower Speed Taps section in this manual C External Static Pressure 1 Measure tap locations as shown in figure 15 2 Punch a 1 4 diameter hole in supply and return air pleĆ nums Ins...

Page 10: ...m filter applications for use on G17Q5 6 100 and G17Q5 6 125 reĆ quire an optional kit available from Lennox G17X models are factory equipped for use with bottom return air only If side reĆ turn air is desired an optional kit is available See figure 17 Filters must be cleaned or replaced when dirty to assure proper unit operation Replace with same hogshair type filter material cut to specific meas...

Page 11: ...h burner with a bottle cleaning brush See figĆ ure 21 6 Replace burners making sure to fully engage in rear receiving slot in heat exchanger See figure 22 ReseĆ cure gas manifold and supply piping 7 Resecure damper assembly damper prove switch cover and burner box top Carefully open damper by hand to ensure that the damper spring closes damper correctly and that the damper prove switch is engaged ...

Page 12: ...loses assuming the flame rollout switch S47 and blocked vent shutoff switch S62 are closed 24VAC is supplied to the TH terminal of the electronic control A3 7 Through the electronic control the pilot valve P of the gas valve opens The spark electrode ignites the pilot and the flame sensor senses the pilot 8 When flame is sensed the main gas valve opens and supplies the burners with gas 9 Terminal ...

Page 13: ...EPLACE BCC2 1 NO IS 120VAC ACROSS N1 CAB CHECK DAMPER MOTOR WIRING AND DAMPER MOTOR YES YES ARE BURNERS LIT NO CHECK 1 DAMPER MOTOR 2 IGNITION CONTROL 3 GAS VALVE 4 IGNITOR 5 LIMIT SWITCHES 6 PROVE SWITCH YES IS BLOWER RUNNING ON LOW SPEED 45 SEC AFTER FURNACE LIGHTS NO IS 120VAC ACROSS N1 H YES IS 24VAC ACROSS T V REPLACE BCC2 1 NO NO CHECK WIRING YES IS 120VAC ACROSS N1 ACC YES REMOVE R W JUMPER...

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