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Page 10

STEP 4 -- LEAK TEST AND EVACUATION

TO VAPOR

SERVICE VALVE

HFC-410A

MANIFOLD GAUGE SET

OUTDOOR UNIT

HIGH

LOW

CONNECT GAUGE SET

A.

Connect the high-pressure hose of an HFC-410A manifold gauge set to the vapor valve service port.

NOTE -

 Normally, the high-pressure hose is connected to the liquid line port. However, connecting it

to the vapor port better protects the manifold gauge set from high-pressure damage.

B.

With both manifold valves closed, connect the cylinder of HFC-410A refrigerant to the center port of
the manifold gauge set.

NOTE -

 Later in the procedure, the HFC-410A container will be replaced by the nitrogen container.

TEST FOR LEAKS

After the line set has been connected to the indoor and outdoor units, check the line set connections
and indoor unit for leaks. Use the following procedure to test for leaks:

A.

With both manifold valves closed, connect the cylinder of HFC-410A refrigerant to the center port of
the manifold gauge set. Open the valve on the HFC-410A cylinder (vapor only).

B.

Open the high-pressure side of the manifold to allow HFC-410A into the line set and indoor unit.
Weigh in a trace amount of HFC-410A.

 [A trace amount is a maximum of two ounces (57 g) refriger­

ant or three pounds (31 kPa) pressure.] 

Close the valve on the HFC-410A cylinder and the valve on

the high-pressure side of the manifold gauge set. Disconnect the HFC-410A cylinder.

C.

Connect a cylinder of nitrogen with a pressure regulating valve to the center port of the manifold
gauge set.

D.

Adjust nitrogen pressure to 150 psig (1034 kPa). Open the valve on the high side of the manifold gauge
set in order to pressurize the line set and the indoor unit.

E.

After a few minutes, open one of the service valve ports and verify that the refrigerant added to the
system earlier is measurable with a leak detector.

F.

After leak testing, disconnect gauges from service ports.

1

2

A

B

NITROGEN

NOTE - Position
canister to deliver
liquid refrigerant.

FIGURE 10

Summary of Contents for Elite XP20-024-230

Page 1: ...formation consult the Installa tion and Service Procedures manual available as Corp 1408 L10 on DaveNet or through the Technical Support department at 800 453 6669 WARNING Improper installation adjust...

Page 2: ...ructure observe the following While installing or servicing this unit carefully stow all removed panels so that the panels will not cause injury to personnel objects or nearby structures Also take car...

Page 3: ...NCHES PER 5 FEET 50 MM PER 1 5 M AWAY FROM BUILDING STRUCTURE MOUNTING SLAB BUILDING STRUCTURE GROUND LEVEL FIGURE 3 LEG DETAIL BASE 2 50 8MM SCH 40 FEMALE THREADED ADAPTER ELEVATED SLAB MOUNTING USIN...

Page 4: ...n lines Oxygen when ex posed to a spark or open flame can cause fire and or an explosion that could result in property damage personal injury or death IMPORTANT Some scroll compressors have an interna...

Page 5: ...Sizes for Horizontal Runs Required Vapor Riser Size 024 180 150 60 60 7 8 5 8 036 180 150 60 60 7 8 3 4 048 180 150 60 60 7 8 7 8 060 180 150 60 60 7 8 7 8 Table 3 Liquid Line Diameter Selection Table...

Page 6: ...id line orifice housing LOW HIGH EXISTING INDOOR UNIT GAUGE MANIFOLD CYLINDER CONTAINING CLEAN HCFC 22 TO BE USED FOR FLUSHING Positioned to deliver liquid refrigerant LIQUID LINE SERVICE VALVE INLET...

Page 7: ...ur the ends The pipe must remain round Do not crimp end of the line Remove service cap and core from both the suction and liquid line service ports 1 2 LIQUID LINE SERVICE VALVE SERVICE PORT CORE SERV...

Page 8: ...water saturated cloths WHEN BRAZING LINE SET TO SERVICE VALVES POINT FLAME AWAY FROM SERVICE VALVE PREPARATION FOR NEXT STEP 7 WRAP SERVICE VALVES To help protect service valve seals during brazing w...

Page 9: ...S NUT DISTRIBUTOR ASSEMBLY C Install one of the provided Teflon rings around the stubbed end of the expansion valve and lightly lubricate the connector threads and expose surface of the Teflon ring wi...

Page 10: ...e cylinder of HFC 410A refrigerant to the center port of the manifold gauge set Open the valve on the HFC 410A cylinder vapor only B Open the high pressure side of the manifold to allow HFC 410A into...

Page 11: ...um pump and closing the manifold gauge valves F When the absolute pressure requirement above has been met disconnect the manifold hose from the vacuum pump and connect it to a cylinder of HFC 410A pos...

Page 12: ...ge as a result of slugging CAUTION ELECTROSTATIC DISCHARGE ESD Precautions and Procedures Electrostatic discharge can affect electronic components Take care during unit installation and service to pro...

Page 13: ...s PUSH BUTTON 7 SEGMENT DISPLAY PUMP DOWN WHEN UNIT IS IN PUMP DOWN MODE Pd WILL BE DISPLAYED ON 7 SEGMENT TO ACTIVATE PUMP DOWN MODE THE CONTROL MUST BE IN THE IDLE STATE AND THE PUMP DOWN JUMPER PLA...

Page 14: ...oise see below Use a wire nut to bundle the four unused wires at each end of the cable Each bundle should also include an additional wire that should be connected on each end to the C terminal as show...

Page 15: ...cles Charging The XP20 unit is factory charged with enough HFC 410A refrigerant to accommodate a 15 foot length of refrigerant piping Charge should be checked and adjusted using the tables provided on...

Page 16: ...ealer show you the location of the drain line and how to check for ob structions This would also apply to an auxiliary drain if installed S Check the area around the outdoor unit monthly and re move a...

Page 17: ...st debris obstructions leaks or cracks Pour water in pans to confirm proper drain age from the pan through to the outlet of the pipe Clean or replace as necessary E Inspect and clean evaporator indoor...

Page 18: ...G MODE Vapor Pressure Liquid Pressure Supply Air Temperature Ambient Temperature Return Air Temperature HEATING MODE Vapor Pressure Liquid Pressure Supply Air Temperature Ambient Temperature Return Ai...

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