Lennox CBX25UH-024 Installation Instructions Manual Download Page 3

Page 3

Requirements 

 WARNING

Excessive Weight Hazard - Use two or more people 

when moving and installing the unit. Failure to do so can 

result in back or other type of injury.

 IMPORTANT

CBX25UH units include a factory-installed check/

expansion valve which will provide optimal refrigerant 

control and system performance with outdoor units of 

varying capacities. These units must be installed as a 

part of a matched system as outlined in the CBX25UH 

Product Specification bulletin.

These instructions are intended as a general guide and do 

not supersede local or national codes in any way. Consult 

authorities having jurisdiction before installation. 
Compliance with all local, state, or national codes pertain-

ing to this type of equipment should be determined prior 

to installation. Read this instruction manual, as well as the 

instructions supplied in separate equipment, before start-

ing the installation. 
All models are designed for indoor installation only. The 

installation  of  the  air  handler,  field  wiring,  duct  system, 

etc. must conform to the requirements of any state laws, 

and local ordinances (including plumbing or waste water 

codes). 
Local authorities having jurisdiction should be consulted 

before installation is made. Such applicable regulations or 

requirements take precedence over the general instruc-

tions in this manual. 
The air handler is shipped from the factory completely as-

sembled. The unit is provided with flanges for the connec

-

tion of the duct system. 
Do not remove the cabinet knockouts until it has been de-

termined which knockouts will need to be removed for the 

installation. 
Select the air discharge position which best suits the site 

conditions. Consider required clearances, space, routing 

requirements for refrigerant line, condensate disposal, 

filters,  duct  system,  wiring,  and  accessibility  for  service. 

Refer to the rating plate on the air handler for specific in

-

formation.

 WARNING

Danger  of  explosion.  Keep  flammable 

materials and vapors, such as gasoline, away 

from air handler. Place air handler so that 

heating elements are at least 18 inches (46 

cm) above the floor for a garage installation. 

Failure to follow these instructions can result 

in death, explosion, or fire.

 IMPORTANT

Excessive condensation may occur if the unit is installed 

in a warm, humid place. When the unit is installed in 

an unconditioned space, apply sealant around electrical 

wires, refrigerant piping and condensate lines at the 

point where they enter the cabinet.
Apply sealant on the inside of the cabinet at the 

point where the electrical wires exit through the 

conduit opening. This will also keep warm and moist 

unconditioned air out of the air handler cabinet where 

it will form condensate on the cooler control box and 

electrical controls.

 IMPORTANT

This unit is approved for installation clearance to 

combustible material as stated on the unit rating 

plate. Accessibility and service clearances must take 

precedence over combustible material clearances.
The air handler must be installed so that free access is 

allowed to the coil/filter compartment and blower/control 

compartment.

NOTES –

 

During cooling operation, excessive sweating may occur 

if the air handler is installed in a warm and humid space. 
If installed in an unconditioned space, sealant should be 

applied around the electrical wires, refrigerant tubing, and 

condensate lines where they enter the cabinet. 
Electrical wires should be sealed on the inside where they 

exit the conduit opening. Sealant is required to prevent air 

leakage into, and condensate from forming inside of, the 

air handler, the control box, and on the electrical controls. 

Installation Clearances 

NON-DUCTED RETURN CLOSET INSTALLATION 

The air handler can be installed in a closet with a false 

bottom to form a return air plenum. It may also be installed 

with a return air plenum under the air handler. 

Louvers or return air grilles are field-supplied. Local codes 

may limit application of systems without a ducted return to 

single-story buildings. 
When a CBX25UH unit is installed in a closet with a lou-

vered return opening, the minimum open area for the lou-

vers will be:
•  2065 square centimeters for -018 and -024 models;
•  2323 square centimeters for -030 and -036 models;
•  2903 square centimeters for -042 thru -060 models 
If the free area is not known, assume a 25% free area for 

wood or a 75% free area for metal louvers or grilles. Using 

the louver dimensions and the 25% or 75% assumption, 

determine if the open area meets the minimum open area 

listed above. 

Summary of Contents for CBX25UH-024

Page 1: ...Check the air handler for shipping damage if found im mediately contact the last carrier Check the unit rating plate to confirm that delivered unit matches order General Information The CBX25UH air ha...

Page 2: ...Page 2 CBX25UH Unit Dimensions Upflow Inches mm...

Page 3: ...e instructions can result in death explosion or fire IMPORTANT Excessive condensation may occur if the unit is installed in a warm humid place When the unit is installed in an unconditioned space appl...

Page 4: ...n HORIZONTAL DRAIN PAN MUST BE REMOVED UP FLOW DOWN FLOW DRAIN PAN FIGURE 1 Upflow Configuration HORIZONTAL APPLICATIONS IMPORTANT When removing the coil there is a possibility of danger of equipment...

Page 5: ...ssembly bottom drain pan and horizontal drain pan as one unit from the air handler FIGURE 5 Remove Coil Assembly Bottom Drain Pan and Horizontal Drain Pan as a Unit 4 Remove the blow off prevention br...

Page 6: ...ck into the air handler FIGURE 8 Slide Coil Assembly Bottom Drain Pan and Horizontal Drain Pan Back Into the Air Handler as a Unit 7 Reinstall the brackets that hold the coil and horizontal drain pan...

Page 7: ...LOCATED ABOVE A FINISHED SPACE THE SECONDARY DRAIN PAN MUST HAVE A LARGER FOOTPRINT THAN THE AIR HANDLER MAIN DRAIN TO APPROVED DRAIN FOR NEGATIVE PRESSURE COILS BLOWER AFTER COIL TRAPS ARE REQUIRED...

Page 8: ...n is provided in Service and Application Note ACC002 August 2000 INSTALL CONDENSATE DRAIN The air handler is provided with 3 4 NPT condensate drain connections IMPORTANT On some pans the primary and s...

Page 9: ...completed WARNING Polyol ester POE oils used with HFC 410A refrigerant absorb moisture very quickly It is very important that the refrigerant system be kept closed as much as possible DO NOT remove li...

Page 10: ...azing slide the rubber grommets over the refrigerant lines until they are away from the heat source NOTE Place wet rags against piping plate and around suction line connections 4 Connect the suction a...

Page 11: ...LLOW FILTER ACCESSIBILITY NOTE CBX25UH SERIES UNITS USE NITROGEN OR DRY AIR AS A HOLDING CHARGE IF THERE IS NO PRESSURE WHEN THE RUBBER PLUGS ARE REMOVED CHECK THE COIL FOR LEAKS BEFORE INSTALLING REF...

Page 12: ...te electric power supplies before opening access panel Unit may have multiple power supplies WARNING Electric Shock Hazard Can cause injury or death Foil faced insulation has conductive characteristic...

Page 13: ...ND 5 5 Replace the air handler access panel SIDE TOP FIGURE 15 Electrical Connections Upflow Configuration NOTE To avoid the possibility of moisture damage to the control in some right hand discharge...

Page 14: ...U BLK BLK GRN BLUE BLUE BLU BLK GND 1032 1030 1031 1060 NOTES 1 FACTORY SPEED SET TO MEDIUM BLUE FOR 024 030 036 048 AND 060 2 ALL WIRES NOT LABELED ARE PART OF ITEM 1010 240 FIGURE 17 Typical Wiring...

Page 15: ...r filter in place All factory settings are medium speed All data given while air handler is operating with a dry DX coil All downflow applications run on high speed when utilizing electric heat NOTE R...

Page 16: ...eeds High Medium Low Pa in w g L s cfm L s cfm L s cfm 25 0 10 675 1430 597 1265 517 1095 50 0 20 632 1340 562 1190 486 1030 75 0 30 585 1240 521 1105 451 955 100 0 40 533 1130 472 1000 394 835 125 0...

Page 17: ...seconds 4 Motor ramps down to stop 1 SECOND DELAY OFF 100 L s 100 L s 45 SECS COOLING DEMAND 1 2 3 4 FIGURE 20 Blower Time Delay COOLING COOLING ONLY OR HEAT PUMP When the thermostat calls for coolin...

Page 18: ...e cabinet which leads to sheet metal corrosion and subsequently component failure REPAIRING DAMAGED INSULATION Areas of condensation on the cabinet surface are an indi cation that the insulation is in...

Page 19: ...Duct Temperature ___________ THERMOSTAT Adjusted and Programmed Return External Static ______ ______ Total External Static ______ ______ 6 Supply Duct Temperature ___________ Temperature Drop _______...

Page 20: ...ternal Static ______ ______ 6 6 Supply Duct Temperature ___________ Temperature Drop ___________ TEMPERATURE RISE Heating Mode Return Duct Temperature __________ Supply Duct Temperature __________ Tem...

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