Lennox CBX25UH-024 Installation Instructions Manual Download Page 18

Page 18

Homeowner Maintenance 

 IMPORTANT

Do not operate system without a filter. A filter is required 

to protect the coil, blower, and internal parts from 

excessive dirt and dust. The filter is placed in the return 

duct by the installer.

• 

 Inspect air filters at least once a month and replace or 

clean  as  required.  Dirty  filters  are  the  most  common 

cause of inadequate heating or cooling performance.

• 

 Replace  disposable  filters.  Cleanable  filters  can  be 

cleaned by soaking in mild detergent and rinsing with 

cold water.

• 

 Install new/clean filters with the arrows on the side point

-

ing in the direction of air flow. Do not replace a clean

-

able (high velocity) filter with a disposable (low velocity) 

filter unless return air system is properly sized for it.

•   If water should start coming from the secondary drain 

line, a problem exists which should be investigated and 

corrected. Contact a qualified service technician.

Repairing or Replacing Cabinet Insulation 

 IMPORTANT

DAMAGED INSULATION MUST BE REPAIRED OR 

REPLACED before the unit is put back into operation. 

Insulation loses its insulating value when wet, damaged, 

separated or torn.

Matte- or foil-faced insulation is installed in indoor equip-

ment to provide a barrier between outside air conditions 

(surrounding ambient temperature and humidity) and the 

varying conditions inside the unit. If the insulation barrier 

is damaged (wet, ripped, torn or separated from the cabi-

net walls), the surrounding ambient air will affect the inside 

surface temperature of the cabinet. 
The temperature/humidity difference between the inside 

and outside of the cabinet can cause condensation on the 

inside or outside of the cabinet which leads to sheet metal 

corrosion and, subsequently, component failure.

REPAIRING DAMAGED INSULATION

Areas of condensation on the cabinet surface are an indi-

cation that the insulation is in need of repair.
If the insulation in need of repair is otherwise in good con-

dition, the insulation should be cut in an X pattern, peeled 

open, glued with an appropriate all-purpose glue and 

placed back against the cabinet surface, being careful to 

not overly compress the insulation so the insulation can 

retain its original thickness. If such repair is not possible, 

replace the insulation. If using foil-faced insulation, any 

cut, tear, or separations in the insulation surface must be 

taped with a similar foil-faced tape.

1. CUT INSULATION IN X PATTERN

2. APPLY GLUE

3. PRESS GLUED TABS AGAINST CABINET

GLUE - Make sure there is

full coverage of glue on the

metal or insulation so there

are no areas where air

pockets may form which

can lead to sweating.

FIGURE 21

. Repairing Insulation

Use of Air Handler During Construction 

Lennox does not recommend the use of its air handler unit 

during any phase of construction. Very low return air tem-

peratures, harmful vapors and operation of the unit with 

clogged or misplaced filters will damage the unit.

Air handler units may be used for heating (heat pumps) 

or cooling of buildings under construction, if the following 

conditions are met:
•   A room thermostat must control the air handler. The use 

of fixed jumpers is not allowed.

• 

 Air filter must be installed in the system and must be 

maintained during construction.

• 

 Air  filter  must  be  replaced  upon  construction  comple

-

tion.

•   The air handler evaporator coil, supply fan assembly 

and duct system must be thoroughly cleaned following 

final construction clean-up.

• 

 All air handler operating conditions must be verified ac

-

cording to these installation instructions.

Summary of Contents for CBX25UH-024

Page 1: ...Check the air handler for shipping damage if found im mediately contact the last carrier Check the unit rating plate to confirm that delivered unit matches order General Information The CBX25UH air ha...

Page 2: ...Page 2 CBX25UH Unit Dimensions Upflow Inches mm...

Page 3: ...e instructions can result in death explosion or fire IMPORTANT Excessive condensation may occur if the unit is installed in a warm humid place When the unit is installed in an unconditioned space appl...

Page 4: ...n HORIZONTAL DRAIN PAN MUST BE REMOVED UP FLOW DOWN FLOW DRAIN PAN FIGURE 1 Upflow Configuration HORIZONTAL APPLICATIONS IMPORTANT When removing the coil there is a possibility of danger of equipment...

Page 5: ...ssembly bottom drain pan and horizontal drain pan as one unit from the air handler FIGURE 5 Remove Coil Assembly Bottom Drain Pan and Horizontal Drain Pan as a Unit 4 Remove the blow off prevention br...

Page 6: ...ck into the air handler FIGURE 8 Slide Coil Assembly Bottom Drain Pan and Horizontal Drain Pan Back Into the Air Handler as a Unit 7 Reinstall the brackets that hold the coil and horizontal drain pan...

Page 7: ...LOCATED ABOVE A FINISHED SPACE THE SECONDARY DRAIN PAN MUST HAVE A LARGER FOOTPRINT THAN THE AIR HANDLER MAIN DRAIN TO APPROVED DRAIN FOR NEGATIVE PRESSURE COILS BLOWER AFTER COIL TRAPS ARE REQUIRED...

Page 8: ...n is provided in Service and Application Note ACC002 August 2000 INSTALL CONDENSATE DRAIN The air handler is provided with 3 4 NPT condensate drain connections IMPORTANT On some pans the primary and s...

Page 9: ...completed WARNING Polyol ester POE oils used with HFC 410A refrigerant absorb moisture very quickly It is very important that the refrigerant system be kept closed as much as possible DO NOT remove li...

Page 10: ...azing slide the rubber grommets over the refrigerant lines until they are away from the heat source NOTE Place wet rags against piping plate and around suction line connections 4 Connect the suction a...

Page 11: ...LLOW FILTER ACCESSIBILITY NOTE CBX25UH SERIES UNITS USE NITROGEN OR DRY AIR AS A HOLDING CHARGE IF THERE IS NO PRESSURE WHEN THE RUBBER PLUGS ARE REMOVED CHECK THE COIL FOR LEAKS BEFORE INSTALLING REF...

Page 12: ...te electric power supplies before opening access panel Unit may have multiple power supplies WARNING Electric Shock Hazard Can cause injury or death Foil faced insulation has conductive characteristic...

Page 13: ...ND 5 5 Replace the air handler access panel SIDE TOP FIGURE 15 Electrical Connections Upflow Configuration NOTE To avoid the possibility of moisture damage to the control in some right hand discharge...

Page 14: ...U BLK BLK GRN BLUE BLUE BLU BLK GND 1032 1030 1031 1060 NOTES 1 FACTORY SPEED SET TO MEDIUM BLUE FOR 024 030 036 048 AND 060 2 ALL WIRES NOT LABELED ARE PART OF ITEM 1010 240 FIGURE 17 Typical Wiring...

Page 15: ...r filter in place All factory settings are medium speed All data given while air handler is operating with a dry DX coil All downflow applications run on high speed when utilizing electric heat NOTE R...

Page 16: ...eeds High Medium Low Pa in w g L s cfm L s cfm L s cfm 25 0 10 675 1430 597 1265 517 1095 50 0 20 632 1340 562 1190 486 1030 75 0 30 585 1240 521 1105 451 955 100 0 40 533 1130 472 1000 394 835 125 0...

Page 17: ...seconds 4 Motor ramps down to stop 1 SECOND DELAY OFF 100 L s 100 L s 45 SECS COOLING DEMAND 1 2 3 4 FIGURE 20 Blower Time Delay COOLING COOLING ONLY OR HEAT PUMP When the thermostat calls for coolin...

Page 18: ...e cabinet which leads to sheet metal corrosion and subsequently component failure REPAIRING DAMAGED INSULATION Areas of condensation on the cabinet surface are an indi cation that the insulation is in...

Page 19: ...Duct Temperature ___________ THERMOSTAT Adjusted and Programmed Return External Static ______ ______ Total External Static ______ ______ 6 Supply Duct Temperature ___________ Temperature Drop _______...

Page 20: ...ternal Static ______ ______ 6 6 Supply Duct Temperature ___________ Temperature Drop ___________ TEMPERATURE RISE Heating Mode Return Duct Temperature __________ Supply Duct Temperature __________ Tem...

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