LELY HIBISCUS 1015 Profi Operator'S Manual Download Page 2 | Manualshive

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Summary of Contents for HIBISCUS 1015 Profi

Page 1: ...O P E R A T O R S M A N U A L www lely com HIBISCUS 1015 Profi B HV 019 0205 ...

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Page 3: ... registered trademarks The right of exclusive use belongs to the companies of the LELY Group 2005 All rights reserved Nothing of this publication may be reproduced and or published by printing photocopying microfilm or any other way without the prior written permission of LELY INDUSTRIES N V ...

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Page 5: ... 4 Cam track adjustment 12 5 OPERATING THE HIBISCUS 12 5 1 General directions 12 5 2 Forward speed and PTO speed 13 6 DISMOUNTING FROM THE TRACTOR 13 7 MAINTENANCE 14 7 1 Maintenance after operations 14 7 2 Lubrication 14 7 3 Intermittent maintenance 16 7 4 Change of oil in gearboxes 17 Supplements A HYDRAULIC SYSTEM 18 A 1 Adjustment of ground pressure relief system 18 A 2 2 Filling the hydraulic...

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Page 7: ...as may be adjusted to specific regional conditions whilst they are also subject to permanent research and innovation For this reason the specifications of your machine may not be consistent with the pictures in this manual WARRANTY CONDITIONS For those parts which fail in normal operating conditions the factory will make replacement parts available free of charge for a period of 12 twelve months f...

Page 8: ...ithin the dangerous zone while the machine is in operation and be sure that people are kept well away from the machine This is especially important when working along roads and near or on fields that are accessible to the public Use always a tractor with a cab Clear the field of objects that could be thrown up by the machine Observe the prevailing legislation for public road transport Use flashing...

Page 9: ...ng machine parts Danger of parts dropping down Keep away from the parts movement areas Danger of getting jammed by moving parts Keep out of reach of all parts as long as they have not yet been blocked or are otherwise prevented from moving Tractor PTO speed is never allowed to exceed 540 r p m Attention Moving parts Read the operating instruction of the PTO shaft Never use a PTO shaft without prot...

Page 10: ...underneath the rotor feels its way over the ground in such a way that clean raking is ensured without crop being left behind The rotors of the HIBISCUS 1015 rake have a modular construction so that a repair if any to a tine arm shaft can be carried out quickly and at low costs The HIBISCUS 1015 rake is fitted with a hydraulic system which transfers part of the weight of the rotors to the carriage ...

Page 11: ...t the safety chain of the protection tube to a rigid part of the tractor Connect the thick 1 2 hydraulic hose to a single acting hydraulic tractor valve that has a floating position Maximum allowed oil pressure 21 0 MPa 210 bar Connect the thin 3 8 hydraulic hoses to a double acting hydraulic tractor valve Maximum allowed oil pressure 21 0 MPa 210 bar For a machine with hydraulic brakes Connect th...

Page 12: ...g tractor valve to put the machine in the headland position Pull the control cord of the hydraulic system or press the button on the control box and operate the tractor s double acting valve The machine will now fold up and the rotors will sink into the supports fig 5 Use all such lighting and warning signals as are mandatory by law or other regulations prescribed by the authorities For transport ...

Page 13: ... width When doing so take the pick up width of the following machine into account A swath that covers the full pick up width ensures properly filled bales 4 2 Working height If the required height cannot be obtained with the help of the spindle adjustment try this by adjusting the wheels to any of the 6 possible positions Adjust the working height roughly by positioning the tandem wheels A fig 7 T...

Page 14: ...tion Engage the PTO shaft at the lowest possible engine r p m Increase the motor speed Drive forward Never drive the machine through the crop while the rotors are on the ground without rotating This may cause damage to the tines and tine arms Lower the machine into the crop Ensure the floating postition of the hydraulic valve the rams have to telescope smoothly throughout the operation The machine...

Page 15: ...vent the machine from rolling away accidentally Lower the tractor hydraulics until the parking jacks rest on the ground Switch off the tractor engine Disengage the PTO shaft from the tractor PTO Place the PTO shaft in the hook fig 12 Depressurize the hydraulic system and disconnect the hydraulic hoses Place the dust caps on the plugs and hang the plugs to the support on the headstock fig 12 Remove...

Page 16: ...achine back into operation If not sealing of the rams may be affected after hardening of the anti corrosion agent 7 2 Lubrication PTO shafts to be greased every 8 working hours by the grease nipples on the cross assemblies protection tubes and slip clutch fig 13 Profiled tubes of the PTO shaft to be greased every 8 working hours fig 13 Gears in the gearbox over the rotor to be greased every 8 work...

Page 17: ...it of grease to the bearing in the top of the rotor gearbox fig 16 every 100 working hours Too much grease may cause damage to the seals Grease or lubricate all remaining pivot points every 40 working hours 15 40h 2x 2x 2x 2x 2x 2x 1x 1x 1x 1x 2x 2x 1x 1x 1x 16 100h ...

Page 18: ...ause excessive wear and tear to the machine and tractor Check the machine for damage and flaws Check the gearboxes for oil leakage Refreshment of oil see 7 4 Check the tyre pressure fig 17 Check the tightness of the castellated nuts for the fixation of the rotor to the supporting arm fig 18 The correct torque of these nuts is 400 Nm 40 kgm Check all bolts and nuts for tightness When tightening loo...

Page 19: ...r the first time After that oil has to be changed every 250 working hours Place a receiving container underneath the gearbox Unscrew the drain plug arrow fig 20 from the gearbox in question and let the oil flow into the receiving container Fill the gearbox A fig 20 with 2 3 l GX85W 140 transmission oil Fill the gearboxes B with 1 9 l GX85W 140 transmission oil An incorrect oil quantity may lead to...

Page 20: ...ulic spool valves both single acting and double acting in the floating position Open the valve on the buffer ram A fig A 1 Pressure will now decrease to 0 MPa 0 bar After the repair the hydraulic system needs to be refilled This can be carried out as follows Open the valve A on the buffer ram Put the tractor s single acting spool valve in the floating position Pull the control cord of the hydrauli...

Page 21: ... 8 Pressure gauge b Double acting working width 9 Accumulator 2 Breather 10 Buffer ram 3 Rotating valve 6 2 11 Adjustable flow valve one way 4 Sequence valve 12 Combined ram 5 Distributor a Double acting unfolding 6 Ball valve b Single acting headland position 1a 1a 1b 1b 2 2 2 2 3 4 5 6 6 6 7 8 9 10 11 12a 12a 12b 12b Supplement B ...

Page 22: ... Breather 11 Buffer ram combined 3 Rotating valve 6 2 12 Electric valve 2 2 4 Sequence valve 13 Adjustable flow valve one way 5 Distributor 14 Combined ram 6 Rotating valve 6 2 a Double acting unfolding 7 Double controlled return valve b Single acting headland position 1a 1a 1b 1b 2 2 2 2 3 4 5 6 8 9 10 11 14a 14a 14b 14b 7 10 9 8 11 13 12 12 2 Supplement B ...

Page 23: ...uble tines Swath width 1 50 2 50 m Linkage Category II III Hydraulic connections 1 double acting valve max oil pressure 21 0 MPa 21 0 bar 1 single acting valve with floating position max oil pressure 21 0 MPa 21 0 bar Electric connection optional 1 x 12V PTO output 450 500 r p m max 540 r p m Overload security 2x K33 slip clutch Operating speed max 17 5 km h Tire size transport rotors 15 70 18 12 ...

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