LELY COSMIX P Installation And Operator'S Manual Download Page 24

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5.2308.8512.0

2-6

SAFETY

6. Slowly remove the cover paper and attach the rest of the decal to the

installation surface.

7. Puncture small air pockets in the decal with a pin and use the cover

paper to smoothen the decal.

2.3.6.4 Maintenance of Safety Decals

Safety decals show important and useful information that will help you
to safely operate and maintain the machine.

Obey the instructions below to make sure that all the decals stay in the
correct position and condition.

•

Keep the safety decals clean and legible at all times. Clean the safety
decals with soap and water. Do not use mineral spirits, abrasive
cleaners or other similar agents that may damage the safety decals.

•

Replace safety decals that are missing or that are illegible.

•

Safety decals can be purchased from your local Lely service provider.

innovators in agriculture

Summary of Contents for COSMIX P

Page 1: ...innovators in agriculture www lely com Lely Industries N V Installation and Operator Manual 5 2308 8512 0 B EN English Original LELY COSMIX P Concentrate Feeder...

Page 2: ...INTENTIONALLY BLANK 5 2308 8512 0 B innovators in agriculture...

Page 3: ...Lely s exclusive rights All rights reserved The information given in this publication is provided for information purposes only and does not constitute an offer for sale Certain products may not be a...

Page 4: ...INTENTIONALLY BLANK 5 2308 8512 0 B 4 TRADEMARKS COPYRIGHT AND DISCLAIMER innovators in agriculture...

Page 5: ...mechanism of the M box changed Air pressure ON OFF valve added 2 15 08 4 5 7 Long distance LD tag functionality added machine 5 2309 0040 X Adjustment of the photocell Qwes IR models added Feed presen...

Page 6: ...INTENTIONALLY BLANK 5 2308 8512 0 B 6 LIST OF INCLUDED AMENDMENTS innovators in agriculture...

Page 7: ...excessive water lightning Defect of the electrical system or grounding Use of compressed air that does not meet the quality standards set by Lely Industries Damage to the electrical system as a resul...

Page 8: ...INTENTIONALLY BLANK 5 2308 8512 0 B 8 WARRANTY RESTRICTIONS innovators in agriculture...

Page 9: ...this manual are based on the latest information that was available at the time of publication Your concentrate feeder may comprise improvements features or options that are not covered in this manual...

Page 10: ...ber Plate We suggest you complete the table below with the type and serial numbers of your concentrate feeder This makes sure you can easily find the information Type number Serial number Maintenance...

Page 11: ...5 2308 8512 0 B PREFACE 11 Telephone number email address innovators in agriculture...

Page 12: ...INTENTIONALLY BLANK 5 2308 8512 0 B 12 PREFACE innovators in agriculture...

Page 13: ...rea Cosmix P 3 1 3 5 External Requirements Cosmix P 3 1 4 DESCRIPTION AND OPERATION 4 1 4 1 Introduction Cosmix P 4 1 4 2 Component Description 4 4 4 2 1 Frame and Fencing Cosmix P 4 4 4 2 2 Feed Unit...

Page 14: ...tall a Type 1 Network Connector Cosmix P 5 34 5 4 6 Install a Type 2 Network Connector Cosmix P 5 36 5 4 7 Install the Network Cable on an Earthing Clamp Cosmix P 5 38 5 5 Setup the Cosmix P Cosmix P...

Page 15: ...he Photocell Cosmix P 7 9 7 8 Adjustments in the T4C Software 7 12 7 8 1 Add the Cosmix P to T4C Cosmix P 7 12 7 8 2 Add a Feed Type Cosmix P 7 12 7 8 3 Set the Feed Speed Cosmix P 7 12 7 9 Adjustment...

Page 16: ...INTENTIONALLY BLANK 5 2308 8512 0 B 16 Table of Contents innovators in agriculture...

Page 17: ...available Qwes IR Qwes LD Qwes ISO Qwes ISO LD The T4C Time for Cows farm management software has information about each cow and adjusts the used quantity and mixture of the feed based on this inform...

Page 18: ...INTENTIONALLY BLANK 5 2308 8512 0 B 1 18 Introduction innovators in agriculture...

Page 19: ...avoided will result in death or serious injury Warning indicates a potentially hazardous situation that if not avoided could result in death or serious injury and includes hazards that are exposed wh...

Page 20: ...oncentrate feeder Only trained persons are permitted to operate the concentrate feeder A first aid kit must be available near the concentrate feeder Store in a highly visible place A carbon dioxide or...

Page 21: ...concentrate feeder at all times Before the pneumatic pressure is supplied to the concentrate feeder make sure all parts are tight and that all hoses and fittings are in good condition Always be alert...

Page 22: ...ds may occur if the instructions or procedures are not followed Figure 3 Position of the safety decals KEY 1 Entanglement hazard decal On feed hopper behind plate 2 Pinching hazard decal 3 Electrocuti...

Page 23: ...y with the main switch and install a lock on it before you clean or do maintenance on the concentrate feeder 2 3 6 3 Installation of Safety Decals 1 Make sure that the installation surface is clean an...

Page 24: ...ll help you to safely operate and maintain the machine Obey the instructions below to make sure that all the decals stay in the correct position and condition Keep the safety decals clean and legible...

Page 25: ...x PCB ADS3830 Software version 01 09 0 or higher 3 3 Cow Identification Readers Qwes IR Qwes LD Qwes ISO Qwes ISO LD 3 4 Operation Area No operation areas are necessary at the concentrate feeder 3 5 E...

Page 26: ...port that is given to the Lely service provider before the installation is used Warranty on electronics will not be given if the earthing is not correctly installed T4C network Network connection LAN...

Page 27: ...in the barn The concentrate feeder is connected to the T4C network The concentrate feeder gets input from and sends output to the T4C farm management software The following figures show the main compo...

Page 28: ...N AND OPERATION Figure 5 Main components with Qwes ISO leg identification KEY 1 Control box 2 Feed hopper 3 Side fence 4 Feed bin 5 Front portal 6 EWA transformer 7 Rear portal 8 Floor antenna mat 9 M...

Page 29: ...12 0 B DESCRIPTION AND OPERATION 4 3 Figure 6 Main components with Qwes IR identification KEY 1 Control box 2 M box 3 Rear portal 4 Front portal 5 Feed bin 6 Side fence 7 Feed hopper innovators in agr...

Page 30: ...on 4 2 1 Frame and Fencing The concentrate feeder has the following frames and fences Front portal Rear portal Side fence 2 M box The two side fences are connected to the front and the rear portal Whe...

Page 31: ...second function is to loosen the feed in the feed funnel The amount of concentrate to be fed to a cow is based on calculations made in the T4C farm management system The proportion of each feed type...

Page 32: ...The status indicator 9 displays the status Connector J604 10 is connected to the valves for the cylinders that move the feed dosing units Connector J602 12 is connected to the photocell if applicable...

Page 33: ...alve terminal A standard configuration has one solenoid valve for a feed funnel one solenoid valve for the M box cylinder and four blanking plates If an additional feed funnel is installed an addition...

Page 34: ...d to connect more than one concentrate feeder to the network 4 2 3 7 Air Pressure ON OFF Valve The air pressure ON OFF valve 7 see figure 9 on page 4 9 is a valve that can be used to take the air pres...

Page 35: ...connection 3 Air valve block 4 ADS3830 PCB 5 Pressure reducer 2 bar 29 psi close M box 6 Pressure reducer 4 bar 58 psi open M box 7 Air pressure ON OFF valve 8 Pneumatic cylinder 9 M box down sensor 1...

Page 36: ...ion 3 Air valve block 4 ADS3830 PCB 5 Pressure reducer 2 bar 29 psi close M box 6 Pressure reducer 4 bar 58 psi open M box 7 Air pressure ON OFF valve 8 Pneumatic cylinder 9 M box down sensor 10 M box...

Page 37: ...valve block 4 ADS3830 PCB 5 Pressure reducer 2 bar 29 psi close M box 6 Pressure reducer 4 bar 58 psi open M box 7 Air pressure ON OFF valve 8 Pneumatic cylinder 9 M box down sensor 10 M box up senso...

Page 38: ...1 Velos box 12 Protective earth PE 13 Network switch optional 14 24 V Power supply 4 2 4 Cow Identification Systems 4 2 4 1 Qwes ISO neck System The Qwes ISO neck system has two components The cow tag...

Page 39: ...P1001 The floor antenna 8 see figure 5 on page 4 2 is installed on the front portal The Velos box VP1001 is installed in the control box 1 The CAN bus cable of the Velos box is connected to connector...

Page 40: ...Data page Figure 13 The T4C screen overview KEY 1 Header 2 Navigation bar 3 Data page 4 5 Service Interfaces The concentrate feeder has the following service interface E Link Manual Controller T4C Fa...

Page 41: ...selected function or the next menu screen Menu button 5 Arrow buttons 3 and 7 move the selector up down increase decrease a value by one Escape button 6 return to the previous screen Figure 14 The E...

Page 42: ...ems Software version Time when the software was compiled Date when the software was compiled Version info of the ID reader The software version is the current version number of the software installed...

Page 43: ...alue 0 is OFF value 1 is ON The menu items Portion size1 Portion size2 Portion size3 or Portion size4 are used to set the portion size of each dosing unit By default the portion sizes for feed types 1...

Page 44: ...number of the CRS The default setting is 151 Menu item IP Address sets the IP address of the concentrate feeder as used in the T4C network Menu item ETH address displays the ethernet MAC address of t...

Page 45: ...ification the signal is suppressed 2 is most sensitive 0 less sensitive The default value is 1 approx 30 cm or 11 8 in The menu mbox testing is used to test if the M box can be opened and closed In th...

Page 46: ...fication system The photocell on the control box detects the presence of a cow and activates the ID reader The Xenon flash light in the ID reader starts to flash The infrared reader reads the data fro...

Page 47: ...der End of visit At the end of the visit the amount eaten is stored in the local database and sent to T4C 4 6 3 Interaction between the Components of the Concentrate Feeder The concentrate feeder is c...

Page 48: ...INTENTIONALLY BLANK 5 2308 8512 0 B 4 22 DESCRIPTION AND OPERATION innovators in agriculture...

Page 49: ...tain the parts listed below Make sure all these items are present before you start the installation If items are missing contact your local Lely service provider 1 Feed unit with one feed hopper 1 Con...

Page 50: ...he air compressor installed Install the earth wire and get it approved by the energy company Install an external feed delivery system Consult the local Lely service provider for the correct position o...

Page 51: ...e to the compressor 5 2 3 Preparation by Lely Make sure the owner is familiar with the T4C software 5 2 3 1 Position of the Concentrate Feeder General Rules and Recommendations The correct position of...

Page 52: ...Wear safety shoes 5 3 1 Preparation This procedure requires a minimum of two persons Hold the side fences while unpacking the parts 1 Unpack all parts 2 Remove the two pipes with the text For transpor...

Page 53: ...sets 5 on the front portal with the bolts washers and nuts 3 Loosely install the four T clamps 4 on the side fences with a 8 mm Allen key 2 4 Remove the four bolts 3 from the T clamps 5 Lift both sid...

Page 54: ...5 2308 8512 0 B 5 6 INSTALLATION Figure 17 Install the portals and fences KEY 1 Front portal 2 Allen bolt 3 Bolt 4 T clamps 5 Brackets 6 Side fences innovators in agriculture...

Page 55: ...e figure 19 on page 5 8 if necessary 2 Make sure the side fences are level 2 move the T clamps 3 up or down if necessary 3 Make sure the distances between the front sides of both side fences and the o...

Page 56: ...5 2308 8512 0 B 5 8 INSTALLATION Figure 19 Level the side fences KEY 1 Front portal 2 Level 3 T clamp 4 Allen bolt innovators in agriculture...

Page 57: ...front side of side fence and opposite bracket 5 3 4 Install the Portals on the Floor Parts 8 Expander bolt M12 120 80 Installation Use the supplied expander bolts on concrete floors otherwise use sui...

Page 58: ...the cable throughput on the front 2 Open the cover of the control box 3 Loosen the bolts that tighten the two strips on the cable throughput 4 Feed the earthing cable from the control box through the...

Page 59: ...between the front portal and the rear portal with the CE plate on the rear and the cable throughput on the front 2 Open the cover of the control box 5 3 Loosen the bolts 20 see figure 40 on page 5 32...

Page 60: ...se the cover of the control box Figure 22 Install the control box Qwes LD KEY 1 Cap nut 2 Washer 3 Support bracket 4 Carriage bolt 5 Control box 6 Support bracket 7 Earthing cable 8 Reader bracket ass...

Page 61: ...and 4 3 Install the two mounting pipes on the rear plate with the four nuts 5 and washers 6 4 Remove the four bolts 3 see figure 24 on page 5 15 from the four T clamps 1 with an 17 mm wrench Do not fu...

Page 62: ...ON Figure 23 Install the pipes on the front plate KEY 1 Mounting pipe 2 Front plate 3 Lower mounting pipe installation holes 4 Upper mounting pipe installation holes 5 Nut 6 Washer 7 Nuts 8 T clamp 9...

Page 63: ...Feed funnel cover Feed hopper cover Installation 1 Install the feed bin 4 see figure 25 on page 5 16 on the front plate with the four bolts nuts and washers 1 3 2 2 Install the dosing unit s 1 see fig...

Page 64: ...5 2308 8512 0 B 5 16 INSTALLATION Figure 25 Install the feed bin KEY 1 Bolt 2 Washer 3 Nut 4 Feed bin innovators in agriculture...

Page 65: ...g spring 5 3 8 Install the M box Parts 1 Left part M box 1 Right part M box 1x Mounting bracket for pneumatic cylinder M box side 1x Mounting bracket for pneumatic cylinder control box side 4x Clamp 2...

Page 66: ...olts 6 on the four clamps Make sure there is no play in the connections 10 Position the bracket 3 see figure 31 on page 5 22 on the rear portal 11 Install the bracket on the rear portal with the pipe...

Page 67: ...gure 33 on page 5 24 on the pneumatic cylinder 18 Install the pneumatic cylinder between the bracket at the control box side and the bracket at the M box side with the bolts 5 washers 2 4 bushings 3 a...

Page 68: ...5 2308 8512 0 B 5 20 INSTALLATION Figure 28 Installation order of bolts nuts washers bushings and cap nuts KEY 1 Bolt 2 Washer 3 Bushing 4 Bushing 5 Washer 6 Cap nut innovators in agriculture...

Page 69: ...B INSTALLATION 5 21 Figure 29 Install the bracket for the pneumatic cylinder M box side KEY 1 Bracket 2 Nut 3 Washer 4 Clamp 5 Washer 6 Bolt Figure 30 Install the M box on the side fences innovators i...

Page 70: ...0 B 5 22 INSTALLATION Figure 31 Install the bracket for the pneumatic cylinder control box side KEY 1 Bolt 2 M box up sensor 3 Bracket 4 M box down sensor 5 Plate 6 Cap nut 7 Pipe clamps innovators in...

Page 71: ...5 2308 8512 0 B INSTALLATION 5 23 Figure 32 Install the cover plates KEY 1 Bracket 2 Bolt 3 Air pressure ON OFF valve 4 Cover plates 5 Nut innovators in agriculture...

Page 72: ...g identification Parts 1 Floor antenna mat 1 EWA transformer box with pcb 1 EWA transformer housing 2 Bolt M8 20 washer nut 3 m 9 8 ft coax cable Installation 1 Install the floor antenna mat 2 see fig...

Page 73: ...connector 7 on the EWA transformer pcb 10 Make sure the antenna connectors 3 and 4 are connected to the connectors on the EWA transformer box 11 Make sure the two jumper wires are connected to the con...

Page 74: ...ure 34 Install the antenna mat KEY 1 Hole lower side front portal 2 Floor antenna mat Figure 35 Feed the coax cable through the hole in the upper side of the frame KEY 1 Hole upper side front portal 2...

Page 75: ...5 2308 8512 0 B INSTALLATION 5 27 Figure 36 EWA transformer box KEY 1 Coax cable through gland nut 2 Cover innovators in agriculture...

Page 76: ...5 2308 8512 0 B 5 28 INSTALLATION Figure 37 EWA transformer box open KEY 1 Potentiometer 2 Wire 3 Terminal strip innovators in agriculture...

Page 77: ...29 Figure 38 Connect a Qwes leg ID reader KEY 1 Jumper wire connector 2 Jumper wire connector 3 Antenna wire connector 4 Antenna wire connector 5 Trimmer coil 6 Shielding connector 7 Inner wire conne...

Page 78: ...for the network cable to protect it from electromagnetic interference EMI 5 4 1 Connect the Air Tubes 1 Find the air tubes that are connected to the dosing unit Each feed dosing unit has a black and a...

Page 79: ...side of the 2 bar 29 psi pressure reducer 6 see figure 40 on page 5 32 and guide it through the sensor bracket next to the black tube towards the pneumatic cylinder 13 Connect the blue air tube to the...

Page 80: ...ke from main air pressure supply 9 Tube connector black air tube M box 10 Tube connector blue air tube M box 11 Air valve solenoid connection to ADS3830 PCB M box 12 Air valve solenoid connection to A...

Page 81: ...urn the shielding back 6 Remove approximately 1 cm 0 4 in from the inner insulation with a wire stripper Qwes ISO neck reader 1 Remove the bolts and the clamp from the FSK pcb 3 see figure 40 on page...

Page 82: ...re yellow green to 17 see figure 40 on page 5 32 Neutral blue to 21 Phase brown or black to 21 5 Use cable ties to attach the cable to the frame 5 4 4 Prepare the Network Cable Use a Network Switch if...

Page 83: ...plastic shield from the cable 5 7 Splice the wires 6 and 7 8 Sort the wires by color according to one of the tables A Type 1 Network Connector can be configured accordingly a Type A or Type B wiring...

Page 84: ...l a Type 2 Network Connector Special tools Ethernet crimping tool Preparation 1 Make sure the network cable is of type S FTP 200MHz CAT5e 2 Cut a piece of network cable to the correct length 3 Feed th...

Page 85: ...oth cable ends Type A 1 Green white 1 2 green 2 3 Orange white 3 4 Blue 4 5 Blue white 5 6 Orange 6 7 Brown white 7 8 Brown 8 8 Install the connector on the cable with the metal contact on the metal s...

Page 86: ...etwork switch 1 Connect the network connector to the ADS3830 PCB 3 2 Mark the position of the earthing clamp on the network cable 3 Remove the network connector from the ADS3830 PCB 3 If the concentra...

Page 87: ...or to the ADS3830 PCB 3 or the network switch 12 if applicable Figure 45 Install a network cable to a ground rail 5 5 Setup the Cosmix P 1 Make sure the E Link is connected 22 see figure 40 on page 5...

Page 88: ...see page 7 4 8 Set the portion size see page 7 4 9 Set the feed speed see page 7 12 10 Clear all tables see page 7 5 11 Test the correct operation of the concentrate feeder see page 7 5 12 Disconnect...

Page 89: ...eports Reports 2 Select the report Feeding Rest Feed Make sure feed types in the concentrate feeder have a unique name This makes it possible to report feeding details from the concentrate feeder apar...

Page 90: ...d intake per device milking robot and concentrate feeder and per feed type in a given period 1 Go to the page Analysis Reports Reports 2 Select the report Feeding Device Intake Overview 3 Enter the re...

Page 91: ...Link Manual Controller Block the cow traffic to the concentrate feeder before you do this procedure Connect 1 Loosen the cap until you can remove it from the connector on the control unit box 2 Connec...

Page 92: ...e concentrate feeder before you do this procedure Use the E Link manual controller for this procedure 1 In the main menu select NetworkSettings and push button 2 Select Dev addr T4C and push button 3...

Page 93: ...k select Settings and push button 2 Select Set defaults and push button 3 Push soft button OK to confirm After a few seconds you return to the main menu 7 4 3 Set the Time Block the cow traffic to the...

Page 94: ...lect the number of the dosing unit and push button 5 Select Portions and push button 6 Push the buttons or to select 10 feed portions 7 Push button to confirm 8 Push button START The valve opens and c...

Page 95: ...7 Repeat the procedure for other feed types 7 4 8 Clear all Tables Block the cow traffic to the concentrate feeder before you do this procedure Use the E Link manual controller for this procedure 1 In...

Page 96: ...the concentrate feeder before you do this procedure Use the E Link manual controller for this procedure 1 In the main menu select Testing and push button 2 Select Tag id and push button The display sh...

Page 97: ...his procedure Make sure the concentrate feeder closes slower than it opens 2 bar close 4 bar open Use the E Link manual controller for this procedure 1 In the main menu select Testing and push button...

Page 98: ...green LED 4 lights up 3 If the green LED does not light up 1 Remove the jumper on connector B1 on the EWA transformer pcb 1 see figure 38 on page 5 29 2 Connect the jumper to connector B2 on the EWA...

Page 99: ...ransformer KEY 1 EWA transformer pcb 2 Trimmer coil 3 Velos box 4 Indication LEDs 5 Terminal strip Figure 47 Remove install the Qwes ISO leg reader KEY 1 Bolt washers and nut 7 7 Adjust the Detection...

Page 100: ...n the detection distance adjuster 4 clockwise with the screwdriver until the detection LED 1 comes on and the stability LED 3 goes out 4 Make a mark of the position A on the adjuster indicator II 5 Re...

Page 101: ...adjuster KEY 1 Detection LED red 2 Adjuster indicator 3 Stability LED green 4 Detection distance adjuster Figure 50 Adjust the detection distance of the photocell KEY A Detection LED comes on stabilit...

Page 102: ...eeder when the cow is near to be milked 6 Click on button Save 7 8 2 Add a Feed Type Use T4C for this procedure 1 Go to the page Data Entry Libraries 2 Select tab Feed types 3 Click on button Add 4 Fi...

Page 103: ...es with the Service Interface 1 Open a web browser on a PC connected to the T4C network The IP address for the first concentrate feeder is 10 4 1 11 for the second 10 4 1 12 and so on 2 Enter the IP a...

Page 104: ...INTENTIONALLY BLANK 5 2308 8512 0 B 7 14 TEST AND ADJUSTMENT innovators in agriculture...

Page 105: ...vider Error message Feed funnel and or dosing unit is clogged Clean the feed funnel and the dosing unit see page 8 2 M box does not open close Sensor defect Wrong software Cylinder flow reducer s clos...

Page 106: ...being entangled by rotating parts Keep hands loose clothing and long hair away from moving parts during operation of the concentrate feeder 1 Find the defective dosing unit 2 Open the control box 1 se...

Page 107: ...nd must be done only by qualified recycling organizations All components must be disposed in compliance with the local rules and regulations Lubricants and fluids must be disposed correctly to prevent...

Page 108: ...INTENTIONALLY BLANK 5 2308 8512 0 B 9 4 Disposal innovators in agriculture...

Page 109: ...5 2308 8512 0 B DIAGRAMS 10 1 10 DIAGRAMS Overview and Dimensions innovators in agriculture...

Page 110: ...INTENTIONALLY BLANK 5 2308 8512 0 B 10 2 DIAGRAMS innovators in agriculture...

Page 111: ...Floor antenna 4 2 4 13 5 24 7 7 Frame 4 4 Front plate 5 12 5 15 G Ground rail 5 38 I Identification 4 12 4 20 Installation 5 1 Interface 4 13 4 14 4 20 4 21 7 13 IP address 5 39 7 2 7 13 M M box 4 1...

Page 112: ...4 1 4 13 4 14 4 21 5 39 6 1 7 2 7 12 8 1 Tables 7 5 Tag ID 7 6 Testing 4 18 7 5 Time 7 3 7 5 Torque loading 10 Troubleshooting 8 1 V Valves 7 4 7 13 Velos box 4 7 4 12 4 13 Version info 4 16 W Weight...

Page 113: ......

Page 114: ...innovators in agriculture LELY INDUSTRIES NV Cornelis van der Lelylaan 1 NL 3147 PBMaassluis Tel 31 0 88 12 28 221 Fax 31 0 88 12 28 222 www lely com Live Life Lely...

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