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LEKKIE DRIVE COVER HD USER GUIDE V2

Before you can install the Lekkie Drive Cover HD you need to remove the stock Bafang cover and bearing. 

This also gives you the opportunity to check your drive gear, pinion and bearings and replace any parts as 

needed.

DISASSEMBLY

1. Using a 4mm hex unscrew the 6 screws 

holding on the stock cover and remove. 

4. Screw 3 M3 screws into the back side of 

the drive gear until they are touching the 

bearing. Start turning one screw one turn, 

then the next screw once, then turn the next 

screw one turn, then the next. Repeat untill 

the gear is removed.

2. Tap the axle from left side of motor, 

loosening the drive assmebly and remove 

assembly.

3. Holding the stock drive cover, gently tap 

the axle from the drive side and pull out the 

axle assembly.

Note: This will remove the whole axle 

assembly so be careful not to lose any parts.

Summary of Contents for DRIVE COVER HD

Page 1: ...make sure you grease all metal to metal surfaces Clean any excess grease out of the motor while it is open Clean and grease the main gear and pinion Always grease the axle taper before install cranks TOOLS REQUIRED 8mm hex key 4mm hex key Rubber mallet Bearing press Moly grease All purpose lithium grease High viscosity cassette grease Loctite 243 When installing the Lekkie Drive Cover HD you will ...

Page 2: ...the stock cover and remove 4 Screw 3 M3 screws into the back side of the drive gear until they are touching the bearing Start turning one screw one turn then the next screw once then turn the next screw one turn then the next Repeat untill the gear is removed 2 Tap the axle from left side of motor loosening the drive assmebly and remove assembly 3 Holding the stock drive cover gently tap the axle ...

Page 3: ...ll just need to use your the supplied spacer to clear the motor MOTOR MODIFICATION 1 Place the Lekkie Drive Cover HD on the motor and trace pinion cover edge 4 Place the Lekkie Drive Cover HD on the motor and check the shape Repeat perovious steps if more material removal is required 2 Remove the Lekkie Drive Cover HD Note the scribbed in mark showing what you will be removing 3 Using a file caref...

Page 4: ...r HD Note Grease the inner edge of the bearing 2 Insert the clutch assembly into the drive gear making sure the pawls are engaging the correct way Note You can lubricate the clutch with a light coating of a high viscosity grease used to maintain cassette 3 Slide the remaining axle assembly in Note Grease all touching surfaces to make maintanance easy 4 Install paper gasket then slide the new drive...

Page 5: ...unction of the drive gear and pinion Note The grease port is only on V2 or newer GREASE PORT Grease Port At Lekkie we don t accept anything but the best workmanship and quality If a part has slipped through our QC system and made it to your hands let us know and we will put it right If one of our products fails we want to know so we can make our products better If you destroy a lekkie product in e...

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