background image

use guidelines

When using Leitner Designs carriers and accessories, the user must understand the precautions. 

The points listed below will assist you in using the rack system and will encourage safety.

•For quality fits and safety, use only the recommended rack or accessories. Do not assume a rack 

will fit, always check the current Fit Guide when obtaining a new vehicle. 

 

•The maximum load is not to be exceeded. (250# off road – 500# on road). However, this limit is 

always subordinate to the maximum load recommended by the manufacturer of the vehicle itself. 

It is always the lower maximum recommended load that applies. Max truck load = load carrier 

any fitted carrier acces the weight of the load itself.

•high speed off road driving even with a light load can cause damage to the rack, accessories 

and  vehicle body. Damage caused by high speed driving and abuse is not covered under 

warranty.

•Make sure all knobs, bolts, screws, straps, and locks are firmly attached, tightened and locked 

before every trip. Knobs, bolts, screws, straps and locks must be periodically inspected for signs 

of wear, corrosion, and fatigue. Check your load at stops during the trip to ensure continued 

fastening security.

•Check local and state laws governing projection of objects beyond the perimeter of a vehicle. 

Be aware of the width and height of your cargo since low clearance branches, bridges, and 

parking garages can affect the load. All cargo will affect the vehicle’s driving behavior. Never 

drive with any lock, knob or rack in an open or unlocked position. All long loads such as, but 

not limited to, sailboards, surfboards, kayaks, canoes, and lumber must be tied down front and 

rear to the bumpers or tow hooks of the vehicle.

•All locks must be turned and moved periodically to ensure smooth operation. Use graphite or 

dry lubricant to help this. Leitner designs locks are designed to deter vandalism and theft but 

should not be considered theft proof. Remove valuable gear if your vehicle is unattended for an 

extended period. Place at least one key in the glove compartment.

•For safety to your vehicle and rack system, obey all posted speed limits and traffic cautions. 

Adapt your speed to the conditions of the road and the load being carried.

•Do not use Leitner Designs load carriers and accessories for purposes other than those 

for which they were designed. Do not exceed their carrying capacity. Failure to follow these 

guidelines or the product’s instructions will void the warranty.

V2 | Page 8

Summary of Contents for 00-box15-01-1017

Page 1: ...LEITNERDESIGNS COM SALES LEITNERDESIGNS COM 949 395 3049 V2 Page 1 gear pod LEITNER TRAKLOK ...

Page 2: ...RED Torque wrench 4mm allen wrench 5mm allen wrench INSTALLATION TIME SKILLLEVEL 1 easy 10 15 minutes Basic knowledge of hand tools required 1 2 4 3 LEITNERDESIGNS COM SALES LEITNERDESIGNS COM 949 395 3049 V2 Page 2 gear pod hardware key x2 m6 x 12 x6 m8 x 14 x4 traklok nut x4 ...

Page 3: ...W 1 Don t over tighten bolts All 6mm bolts 10 ft lb All 8mm bolts 14 ft lb 2 Lay down a large area of carpet or blankets as a work area to avoid scratching parts during assembly 3 Take your time to do it right gear pod upper mounting plate lower mounting plate ...

Page 4: ...e has the longer mounting flange ensure the mounting flange faces the front of the box align the three holes in the mounting plate with the brass insert in the gear pod start one thread on each bolt first lifting the plate to get the corner screw started makes this easier tighten the screws using a 4mm allen wrench LONG FLANGE ...

Page 5: ...ounting flange faces the front of the box align the three holes in the mounting plate with the brass insert in the gear pod start one thread on each bolt first lifting the plate to get the corner screw started makes this easier tighten the screws using a 4mm allen wrench attach LOWER mounting plate INSTALL m6 BOLTS SHORT FLANGE ...

Page 6: ...assemble fasteners to gear pod mounting plates install one M8 X 14 bolt through each oval slot in upper and lower mounting plate and lossly thread on TrakLok nut V2 Page 6 ...

Page 7: ... can be damaged by water before placing them in there own airtight container install gear pod to ACS V2 Page 7 align the Traklok nuts with the t slots in the ACS using a 5mm allen wrench tighten the bolts to 14 ft lb NOTE it is extremly important that the Traklok nuts rotate fully into place as shown in diagram and tighten down under the lip of the aluminum extrussion good bad bad ...

Page 8: ...ps during the trip to ensure continued fastening security Check local and state laws governing projection of objects beyond the perimeter of a vehicle Be aware of the width and height of your cargo since low clearance branches bridges and parking garages can affect the load All cargo will affect the vehicle s driving behavior Never drive with any lock knob or rack in an open or unlocked position A...

Page 9: ...RCHASE high speed off road driving even with a light load can cause damage to the rack accessories and vehicle body Damage caused by high speed off road driving and abuse is not covered under warranty gear pods are water resistant and not waterproof Items that can be damaged by water should be stored inside there own air tight container before being placed in the gear pod ANY IMPLIED WARRANTIES OF...

Reviews: