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V2 | Page 5

• Place the LOWER mounting plate on top of the box. 

 (the LOWER mounting plate has the SHORTER mounting flange)

 

ensure the mounting flange faces the front of the box.

 

align the three holes in the mounting plate with the brass insert in the gear pod.

 

start one thread on each bolt first. (lifting the plate to get the corner screw started makes this easier].

 

tighten the screws using a 4mm allen wrench 

attach LOWER mounting plate

:

 

INSTALL m6 BOLTS

SHORT FLANGE

Summary of Contents for 00-box15-01-1017

Page 1: ...LEITNERDESIGNS COM SALES LEITNERDESIGNS COM 949 395 3049 V2 Page 1 gear pod LEITNER TRAKLOK ...

Page 2: ...RED Torque wrench 4mm allen wrench 5mm allen wrench INSTALLATION TIME SKILLLEVEL 1 easy 10 15 minutes Basic knowledge of hand tools required 1 2 4 3 LEITNERDESIGNS COM SALES LEITNERDESIGNS COM 949 395 3049 V2 Page 2 gear pod hardware key x2 m6 x 12 x6 m8 x 14 x4 traklok nut x4 ...

Page 3: ...W 1 Don t over tighten bolts All 6mm bolts 10 ft lb All 8mm bolts 14 ft lb 2 Lay down a large area of carpet or blankets as a work area to avoid scratching parts during assembly 3 Take your time to do it right gear pod upper mounting plate lower mounting plate ...

Page 4: ...e has the longer mounting flange ensure the mounting flange faces the front of the box align the three holes in the mounting plate with the brass insert in the gear pod start one thread on each bolt first lifting the plate to get the corner screw started makes this easier tighten the screws using a 4mm allen wrench LONG FLANGE ...

Page 5: ...ounting flange faces the front of the box align the three holes in the mounting plate with the brass insert in the gear pod start one thread on each bolt first lifting the plate to get the corner screw started makes this easier tighten the screws using a 4mm allen wrench attach LOWER mounting plate INSTALL m6 BOLTS SHORT FLANGE ...

Page 6: ...assemble fasteners to gear pod mounting plates install one M8 X 14 bolt through each oval slot in upper and lower mounting plate and lossly thread on TrakLok nut V2 Page 6 ...

Page 7: ... can be damaged by water before placing them in there own airtight container install gear pod to ACS V2 Page 7 align the Traklok nuts with the t slots in the ACS using a 5mm allen wrench tighten the bolts to 14 ft lb NOTE it is extremly important that the Traklok nuts rotate fully into place as shown in diagram and tighten down under the lip of the aluminum extrussion good bad bad ...

Page 8: ...ps during the trip to ensure continued fastening security Check local and state laws governing projection of objects beyond the perimeter of a vehicle Be aware of the width and height of your cargo since low clearance branches bridges and parking garages can affect the load All cargo will affect the vehicle s driving behavior Never drive with any lock knob or rack in an open or unlocked position A...

Page 9: ...RCHASE high speed off road driving even with a light load can cause damage to the rack accessories and vehicle body Damage caused by high speed off road driving and abuse is not covered under warranty gear pods are water resistant and not waterproof Items that can be damaged by water should be stored inside there own air tight container before being placed in the gear pod ANY IMPLIED WARRANTIES OF...

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