4
Chapter 2
Frame Mortise & Tenon Jig User Guide
MOUNTING THE ROUTER
2-3
If you have a plunge router that is not listed in the Sub-Base list,
it is essential that your router have two parallel fence rod holes through
the router base. These must be at least
5
⁄
16
"
[8mm] in diameter
➀
. Fit
the correct shank sized centering mandrel to your router, place it on the
Sub-Base and plunge the mandrel into the base hole. Place the fence rods
through the rod holes with an equal amount protruding at each end.
1
2-4
Take the four U-Posts and by trial, establish which four
Sub-Base slots or holes will serve to attach the U-Posts. Mark these
with chalk or sticky tape and follow instructions 2-5 through 2-29.
2-5
Most plunge routers will be mounted to the Sub-Base like this,
with rods through the fence rod holes
➀
and clamped down with the
U-Posts
➁
,
but it is essential that the correct shim spacers
➂
are
selected
.
1
3
1
2
3
2
2-6
Depending on the make and model of your router, the height
between the underside of your router and the bottom of the rod
hole
➀
will vary. This dimension will determine if you need to
use low
➀
or high
➁
shim spacers, or possibly both together
➂
.
1
2
3
2-7
To measure the “rod height”, place the router on a bench.
Either use a calliper
➀
, or insert a rod (flat side up) and use a good
rule to measure between the bench top and the bottom of the
rod
➁
.
0
10
20
30
40
50
1
2
2-8
If rod height is between
3
⁄
16
"[4,5mm] and
3
⁄
8
"[9,5mm],
use low shim spacers
➀
. If rod height is between
3
⁄
8
"[9,5mm] and
17
⁄
32
"[13,5mm], use high shim spacers
➁
. If rod height is between
17
⁄
32
"[13,5mm] and
3
⁄
4
"[19,5mm], use both shim spacers
➂
, with
the high one on the bottom. Note: If the rod height is less than
3
⁄
16
"[4,5mm], see 2-9.
1
2
3
Summary of Contents for FMT PRO
Page 14: ...10 Chapter 2 Frame Mortise Tenon Jig User Guide MOUNTING THE ROUTER ...
Page 24: ...20 Chapter 3 Frame Mortise Tenon Jig User Guide THE FMT PRO JIG ...
Page 34: ...30 Chapter 4 Frame Mortise Tenon Jig User Guide MORTISE TENON ROUTING PROCEDURES ...
Page 44: ...40 Chapter 4 Frame Mortise Tenon Jig User Guide MULTIPLE JOINTS Chapter 5 ...
Page 50: ...46 Chapter 4 Frame Mortise Tenon Jig User Guide WORKPIECE AND JOINT OPTIONS Chapter 6 ...
Page 64: ...Appendix I Frame Mortise Tenon Jig User Guide JOINT SPECIFICATIONS GUIDE BIT SELECTION 60 ...
Page 74: ...Printed in Canada Joining Tradition with Today Leigh Router Joinery Jigs ...