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6-1

So far we have only illustrated joints where the mortise and

tenon workpieces are the same thickness. There will be numer-
ous times when this is not the case, as in where the tenon piece
is thinner and centered on the mortise board

➀

, and where the

tenon piece is deliberately off-center on the mortise piece

➁

.

1

2

6-2

Single or double (in-line) mortise and tenons are straight

forward. Simply mount and sight and rout all the tenons as shown
before

➀

, then mount and re-sight the mortises at the desired

front-back position before routing

➁

.

1

2

Different Workpiece Thicknesses

Different Workpiece Thicknesses

Longer and Shorter Joints

Thicker and Wider Boards

m

I M P O R T A N T S A F E T Y N O T E

Take great care to not “trap” the bit against the side of tenon
rails

➀

.

Do not attempt to rout center tenons in rails thicker than

1

5

/

16

"[34mm] before referring to 5-39 through 5-44.

Without using the table movement as prescribed, the bit would

have to be plunged into the side of the tenon rail causing the bit
to powerfully “drive” the router across the jig. This could be
dangerous and can damage the jig.

Before using your Leigh FMT Pro you must
have completed all of the preparatory
steps including reading the router safety
recommendations on the previous pages.
If you haven’t done so, it is essential that
you do it now.

Workpiece and

Joint Options

FMT PRO

CHAPTER 6

MORTISE & TENON ROUTING PROCEDURES

41

1

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43
44
45
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47
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Summary of Contents for FMT PRO

Page 1: ...Frame Mortise Tenon Jig LEIGH FMT PRO Joining Tradition with Today Leigh Router Joinery Jigs User Guide 1 800 663 8932 ...

Page 2: ... America or email help leighjigs com For support contacts in your country of purchase see Customer Support on page 69 Reminder If at first you don t succeed read the instructions Important Inches and Millimeters The Leigh FMT Pro is available in two models Inch or Metric The only difference is in the guides and bits used otherwise the jig itself is identical Text and illustrations in this English ...

Page 3: ... 27 Small Joints 28 CHAPTER 5 Multiple Joints 31 Double In Line Joints 31 Twin Joints 33 Quadruple Joints 35 Triple Joints 37 CHAPTER 6 Workpiece and Joint Options 41 Different Workpiece Thicknesses 41 Longer and Shorter Joints 42 Thicker and Wider Boards 44 CHAPTER 7 Special Joints 47 Angled Joints 47 Through Tenons 48 Bridle Joints 50 Asymmetric Tenons 51 Haunched Joints 51 Doweling 54 Appendix ...

Page 4: ...guide sets are available increasing the number of joint sizes you can make to 68 16 op tional guides in 1 4 3 8 Accessory Kit for Savings Combine an optional guide set and boxed inch bit set for the best savings Includes an 8 piece boxed inch bit set and 16 optional guides in 1 4 3 8 and 1 2 6 10 and 12mm sizes for a complete set Item ACMT or ACMTC Router Bits 8 piece set in HSS or Solid Carbide o...

Page 5: ...h FMT Pro M 1 Guide Stand H 1 Side Stop Fence with Lever I 2 Cam Action Speed Clamp Assemblies 3 A B C D E F G H I 4 2 4 1 1 2 Jig Assembly and Mounting The Leigh FMT Pro comes almost fully assembled with all adjustments factory set however before you start to set up your Leigh FMT Pro Jig make sure you have received all the required parts SIDE STOP UPDATE Some illustrations show the side stop fen...

Page 6: ...e down on two wooden blocks to protect the table and sight knob Using the four nuts and four flathead countersunk machine screws bolt the base board to the jig using the two nut recesses in each end housings The 1 2 13mm front edge to the front of the jig of course Now you can clamp your FMT Pro to any bench 2 1 1 3 For routing long vertical rails it may be necessary to build a jig stand to mount ...

Page 7: ...er base See 2 30 Use 3 screws from router base See 2 30 Use 3 6410 screws provided See 2 30 Use 3 6410 screws provided See 2 30 MAKITA RP 0910 4 4 PORTER CABLE 693 PORTER CABLE 890 893 PORTER CABLE 893 Type 2 10 4 TRITON TRC001 31 4hp TRITON MOF 001 21 4hp 9 9 Use 4 No 6677 1 4 20 x 3 8 button head socket screws 4 4 7 9 9 10 10 11 11 12 10 9 9 7 7 6 8 6 6 6 7 4 5 5 5 Left Rear Left Front Right Rea...

Page 8: ...ith rods through the fence rod holes and clamped down with the U Posts but it is essential that the correct shim spacers are selected 1 3 1 2 3 2 2 6 Dependingonthemakeandmodelofyourrouter theheight between the underside of your router and the bottom of the rod hole will vary This dimension will determine if you need to use low or high shim spacers or possibly both together 1 2 3 2 7 To measure th...

Page 9: ...Use these for either the low or high shim spacers Change them for the 1 25mm screws if both shim spacers are used 1 2 2 12 Usingthefourselectedscrews lightlyattachthefourU Posts and correct shim stop combination through the previously marked slots or holes in the Sub Base The screws must enter from below Only very lightly tighten you will need to move the U Posts and the shim stops during setup 1 ...

Page 10: ...e Concentricity of bit to Sub Base bit hole is essential to FMT Pro accuracy so never mount the router without using the center ing mandrel 2 18 Align the router so that the fence rod holes are parallel to the front edge of the Sub Base except Festool 900 and 1000 Series see 2 19 2 19 Festool 900 and 1000 Series Align the fence rod holes to the previously positioned U Posts 2 20 Loosenandraiseanyr...

Page 11: ...is overhanging the edge Loosen this screw just slightly if necessary to take any pressure off the shim spacer above Push the Shim spacer in to touch the router base and holding it in position against the router base firmly tighten this bottom screw 2 25 Repeat this procedure at the other end of the same rod to position the shim stop against the router base Re check the collet mandrel for relativel...

Page 12: ...tool 1400 2200 Makita RP0910 Makita RP1100 series TritonTRC001 MOF001 We ve provided Sub Base holes and screws to mount these directly to the Sub Base Using Porter Cable 7529 and 8529 as examples here s how 2 31 Note Porter Cable 7529 8529 Flex OFT2926VV have twosetsof3threadedholes UsetheinnercircleofFMTProSub Base holes Theoutercircleholesalignwiththreadedholes butarenotdeep enoughforthescrews F...

Page 13: ...d vise Place the Sub Base upside down onto the router s metal base with the mandrel centering the router to the base through the bit hole Rotate the Sub Base until the correct threaded screw holes in the router base align with the counter bored holes in the Sub Base 2 34 Festool1400seriesroutersattachusingthetwoNo 5130screws provided throughbaseholesNo 11 Festool2200seriesroutersattach usingthetwo...

Page 14: ...10 Chapter 2 Frame Mortise Tenon Jig User Guide MOUNTING THE ROUTER ...

Page 15: ...s should any other jig component be used for clamping and no auxiliary clamping method used other than as illustrated in this guide 10 20 30 0 1 3 2 4 3 2 The two clamps are powerful cam action rocking arm clamps with capacity from zero to 3 76mm TheT boltisinserted directly into theT slot opening moved to desired position and brass thumb nut lightly tightened Normally tenon workpieces will be cla...

Page 16: ... the lever is uncomfortably positioned at the correct clamping pressure 3 8 release the clamp remove the workpiece and turn the step washer a quarter turn The step height in the step washer is one quarter of the thread pitch 3 9 Then adjust the clamp until the lever is in the correct posi tion at the required pressure 3 10 The clampT Bolt Slots and keyholes allow for full clamp ingcoverage Thetwol...

Page 17: ...The sidestop fence is squared at the factory but check your first test joints If your router bit is not perfectly perpendicular to the table adjustthesidestopfence slightlyloosenthe pivot screw andthe lock screw Adjust the angle to match the bit and retighten Rout test jointstoconfirmcorrectsetting Oncelockedinthispositionitshould neverneedadjustingwhenusedwiththatsamerouter 1 2 3 3 3 15 AngledJoi...

Page 18: ...ion by the Table Clamp Turning the clamp lever up 90 releases the table which can then be moved in any direction to any position within its range Clamp tension is factory preset See Appendix II Jig Adjustments 1 3 22 Adjustable Limit Stops are used to limit or prevent table movement left to right X axis and front to back Y axis and to precisely align double and quadruple mortises and tenons see Ch...

Page 19: ...he guide slot for cutting mortises or around the outside of the Guides for cutting tenons 1 2 3 5 4 3 25 The Guide Pin cannot move horizontally outside the recess and prevents the bit from touching the sides of the bit opening 1 2 3 26 Two small projections on the Guide fit into undercuts on the right side of the guide recess The left end of the Guide is pushed down and retained by the spring load...

Page 20: ...p 3 3 30 The selected guide is placed into the guide recess and the matching bit fitted to the router 1 2 3 31 The centers of a mortise and tenon are marked with a cross 90 3 32 Tenon workpieces are usually clamped vertically Mortise workpieces are always clamped horizontally 1 2 3 33 The jig table is centered over the marked workpiece with the extended sight 1 1 Jig Operation Concept ...

Page 21: ...rked and sighted Please read all of the procedural chapters to gain the utmost efficiency from your FMT Pro 2 3 36 Read the owner s manual that came with your router It is essential to understand the router manufacturer s instructions completely 3 37 Always wear approved safety glasses Always wear hearing protection 3 38 Protect yourself from harmful dust by wearing a face mask Connect your shop v...

Page 22: ...and clamp plate bit openings in all extreme guide pin positions and preset bit depths 3 41 Make sure the router collet does not contact the FMT Pro Sub Base at full plunge cuts Set the router plunge stop rod as necessary to prevent this 1 3 42 Do not tilt the router on the jig 3 43 Keep the router flat on the jig assembly 3 44 Always raise the plunge router mechanism before removing the router ass...

Page 23: ...even thickness and width with square ends and edges except where design issues dictate otherwise Please note that even small ridges caused by damaged plan er blades can cause noticeable misalignment of flush joint faces 3 49 You will want to test the jig so prepare some stock with a thickness of about 21 2 to 3 times the bit diameter For example 1 4 6mm bit 5 8 to 3 4 15 19mm 5 16 8mm bit 3 4 to 1...

Page 24: ...20 Chapter 3 Frame Mortise Tenon Jig User Guide THE FMT PRO JIG ...

Page 25: ...gle Mortise Tenon Test 1 Mortise Tenon Routing Procedures 21 Single Mortise Tenon Test Production Procedures Production Procedures for Small Joints Routing Joints Smaller than 1 4 m I M P O R TA N T S A F E T Y N O T E Take great care to not trap the bit against the side of tenon rails Do not attempt to rout center tenons in rails thicker than 15 16 34mm before referring to 5 39 through 5 44 Witho...

Page 26: ...tionedequallyaroundthecrosslinesontheworkpiece Lock the table Because the human eye excels at comparisons differences as small as 0 004 can be perceived in the space between the edges of the line and the triangles as shown here You can readily center the sightusingslighttablemovementsuntilthespacesappearthesame 2 1 4 6 Unlock the two FB front back limit stops Move both so they touch the Stop Post ...

Page 27: ...p Generally tenons are routed in one depth setting it is not necessary to make multiple passes at different depths of cut mWARNING Never rout tenons with the sidestop fence in the inverted position 1 2 3 4 12 Readallofthenextthreeinstructionsbeforerouting With the guide pin in the near side of the guide recess switch on the routerpowerandwithfirmcontrol moveitinuntilthebitlightlytouches thetenonwo...

Page 28: ... rod slightly say 1 32 1 16 1 1 5mm to allow the mortise to be routed slightly deeper than the tenon to ensure perfect tenon shoulder flushness on the finished joint 4 18 The best way to rout mortises parallel to workpiece is plunge full depth slightly overlapping holes then clean out left right left at full depth of cut Do not rout left right left at progressively greater depths without plunging ...

Page 29: ...ith wood and a hand held router with lots of movement tolerances it s not a computer controlled milling machine Nevertheless the FMT Pro will allow you to do very precise and consistent work 4 24 If you have a dial or digital calliper every shop should have one you can literally measure the tenon and mortise and adjust accordingly Every 0 002 0 05mm of difference in mortise to tenon size that s 00...

Page 30: ... User Guide TURNS UP SPECIES DATE e g 1 2x2 1 2 1 7 8 cherry 01 01 2017 e g 10x40mm 10mm 1 3 8 mahogany Jan 1 2017 TURNS UP SPECIES DATE Hint Photocopy or scan this page for future records MORTISE TENON ROUTING PROCEDURES Settings Record ...

Page 31: ...Sub Basewillpushitoutofthe way as you move it rearward but we do not recommend this 3 1 2 4 29 Mortises Sight one mortise and set a stop block at the end of the mortise board Set LRlimit stops and FB limit stops to prevent unintentional table movement 2 1 3 4 30 Sight the second mortise by moving the mortise piece not the table and set the second stop block Rout any number of successive unmarked m...

Page 32: ...esulting joint is 1 8 3mm smaller than the 3 8 9mm guide size Note Any two bit diameters that add up to twice the guide size will produce a joint size of the smaller bit 4 35 For example 3 8 guide x 2 3 4 1 4 mortise bit 1 2 tenon bit 3 4 9mm guide x 2 18mm 6mm mortise bit 12mm tenon bit 18mm Mortise 1 4 6mm Mortise Tenon Joints Using a Two Bit Combination 3 8 Guide 9mm 3 8 x 1 3 8 x 1 Guide Pin G...

Page 33: ...ol bits as smallas0 010 with1 4 shanksandsimilarmetricareavailablefrom machine tool suppliers 4 39 For very small joints we recommend attaching a rigid piece of ply or MDF minimum 3 4 20mm to the clamp plate using the through screw holes in the plate This should have its own mini side stop fence attached for tenons 1 4 40 To hold very small workpieces make up a rabbeted holder with the rabbet slig...

Page 34: ...30 Chapter 4 Frame Mortise Tenon Jig User Guide MORTISE TENON ROUTING PROCEDURES ...

Page 35: ... T S A F E T Y N O T E Take great care to not trap the bit against the side of tenon rails Do not attempt to rout center tenons in rails thicker than 15 16 34mm before referring to 5 39 through 5 44 Without using the table movement as prescribed the bit would have to be plunged into the side of the tenon rail causing the bit to powerfully drive the router across the jig This could be dangerous and...

Page 36: ...eginners use a small shop made guard to prevent this Use 1 4 6mm thick MDF or plywood Allow a 3 16 5mm gap between the end of the guide and guard Rout the left tenon 1 2 3 5 8 Move the table right and lock Lift the left end of the sta tionary router and move the tenon guard left Rout the right hand tenon Repeat as required for all tenon ends moving the table guard piece only once for each pair Lea...

Page 37: ...nts are Tenon workpiece 3 x 31 8 76x79 mm Tenon size 1 2 x 21 2 12x65 mm Min spacing 9 16 13mm Max distancefromboardedgetocenteroftenon 23 8 60 3mm 1 6 4 2 3 5 5 13 Mark the two tenon centers taking care to allow space between the two joints at least slightly greater than the tenon bit diameter 1 2 Twin Joints 5 9 Extend the sight Position and clamp the mortise piece so the right hand mortise of t...

Page 38: ...r Rout the front tenon Repeatasrequiredforalltenonends movingthetableandguardpiece only once for each pair Leave the table forward Note By using two or three left right table positions in addition to the front back posi tions theworkpiecewidthandtenonwidthmaybeincreasedtothe maximum see Chapter 6 Longer and Shorter Joints 3 1 2 5 19 Mortises Extend the sight Position and clamp the mortise piece so...

Page 39: ...e sight to stop the board 1 1 5 25 Extend the sight release the table clamp and move the table to sight the left hand front tenon Lock the table Move the right hand LR stop to its post and lock Move the back FB stop to its post and lock 2 3 1 1 Quadruple Joints 5 20 Move the table back against its stop and lock Rout the rear mortise Leave the table back 2 1 5 21 Extend the sight unclamp and move t...

Page 40: ...4 6mm MDF or plywood and allow a 3 16 5mm gap between the guide and guard Rout the front right tenon 2 1 5 30 Move the table to the front left against the stops and lock With the guard at the rear right rout the front left tenon 1 2 3 5 31 Move the table to the rear left and lock Move the guard to the front right Rout the rear left tenon 1 1 2 3 5 26 Release and move the table to sight the rear le...

Page 41: ...5 37 Extend the sight release the table clamp and sight the front tenon of the pair Lock the table move the right hand LR limit stop to the post and lock Move the back FB limit stop to the post and lock 2 3 1 1 Triple Joints 5 32 Move the table to the rear right against the stops and lock Move the guard to the front left Rout the rear right tenon Rout all other tenon ends required Leave the table ...

Page 42: ...ve the table right and rearward against the stops as if to rout a quadruple tenon Then add a small guard piece to the L shaped guard in the guide recess Now rout away part of the workpiece 1 1 3 2 5 43 Move the table forward keeping it to the right Flip the guards to the back Now rout away the front right part of the workpiece 1 1 3 2 5 38 Release the table clamp and sight the rear tenon of the pa...

Page 43: ...nyshapingofworkpiecesuntilafterthejointsarerouted 2 1 4 3 5 44 Release the table clamp With the table to the right against the LR stop put the small block between the rear FB stop and its post You must always use the same limit stop for all other third tenons and mortises Using a guard to avoid routing into the other two tenons rout the rest of the third tenon 1 1 3 2 5 45 mMortises Triple mortise...

Page 44: ...40 Chapter 4 Frame Mortise Tenon Jig User Guide MULTIPLE JOINTS Chapter 5 ...

Page 45: ...nesses Longer and Shorter Joints Thicker and Wider Boards m I M P O R TA N T S A F E T Y N O T E Take great care to not trap the bit against the side of tenon rails Do not attempt to rout center tenons in rails thicker than 15 16 34mm before referring to 5 39 through 5 44 Without using the table movement as prescribed the bit would have to be plunged into the side of the tenon rail causing the bit...

Page 46: ...in the usual way with the packing piece in place Then remove the packing piece before sighting and routing the mortises 1 2 6 5 TheFMTProtablemovementallowsforeasyroutingofodd sized joints For example you may want to rout a 3 75mm joint and you only have a 2 50mm guide Use this simple formula Joint minus Guide divided by 2 Example 3 2 2 1 2 75 50 2 12 5mm Cut a small block equal to the result in t...

Page 47: ...using the full length of the mortise guide 1 2 6 12 Move the table left to its stop Rout the left hand end of the mortise Repeat for all required mortises So to recap for joints longer than the guides move the table right and rout right move the table left and rout left 1 2 6 13 For mortises and tenons shorter than the guide reverse the calculation Guide minus Joint divided by 2 Example youmaywant...

Page 48: ... length of the dowel guard allows you to rout a mortise slightly shorter than required in the first cut and to clean out in the sec ond cut 1 1 2 2 6 18 To rout long vertical boards you could build a jig stand to mount on your bench Make the stand bench combination high enough to accept the desired board length Bolt securely to the bench Make a stable platform as shown here to stand on Don t use a...

Page 49: ...the Leigh Clamps The widest board in which a mortise may be centered is 45 8 115mm The thickest capacity is 4 100mm 1 2 6 22 Mortises in center of boards 45 8 to 61 2 115 to 165mm Mark mortise center on a test board Using the guiderecess front edge as mortise guide adjust the table to center the mortise Controlmortiselengthwith3 16 5mm dowelpieces in the pin track see 6 16 Note This is not a stand...

Page 50: ...46 Chapter 4 Frame Mortise Tenon Jig User Guide WORKPIECE AND JOINT OPTIONS Chapter 6 ...

Page 51: ...could be dangerous and can damage the jig Before using your Leigh FMT Pro you must have completed all of the preparatory steps including reading the router safety recommendations on the previous pages If you haven t done so it is essential that you do it now Special Joints FMT PRO CHAPTER 7 MORTISE TENON ROUTING PROCEDURES 47 7 1 The majority of frame joints are at 90 but the ability to angle join...

Page 52: ...example want to machine spline mortises or dowel holes in a stave type construction in say octa gons at 221 2 or hexagons at 30 so the 30 capacity may prove to be useful You can then machine precisely fitting splines on the FMT Pro and trim them to length 7 7 Through Tenons Occasionally a design feature will call for through exposed tenons possibly wedged for decorative effect Thelimiteddepthofcut...

Page 53: ...g the same reference side of the mortise board to the clamp face carefully sight the vertical mortise center mark and lock the table Plunge and rout to clear the through mortise 2 7 12 Rout the tenons with the larger longer bit slightly deeper than the mortise depth 7 13 It may even be possible to make tenons long enough to be raised if this decorative effect is desired Wedging the tenons is a sim...

Page 54: ...lthework pieces with the exception of the mitered tenon are mounted vertically on the jig 1 7 16 Select a guide that is greater in length than the workpiece width by at least two bit diameters Rout right through the vertical mortise and across the tenon sides The bit will clear the edge of the workpiece before the guide pin reaches the rounded part of the guide MORTISE TENON 2 3 1 7 17 Themitered ...

Page 55: ...u don t trust yourself to get the sequence correct you could rout all the A tenons first then change the table one time to rout all the B tenons This latter procedure would be the simplest way to rout haunched tenons see next section B A 7 24 Haunched Joints Frameandpaneldoorconstructioncan call for rails and stiles to be grooved for the panel and the tenons haunched both for joint stability and t...

Page 56: ...t stops or mark the outrigger for repeatable successive workpieces Position and lock the FB Limit Stops against the post B A 7 28 A Mortises and Haunch Recesses Set right hand LRLimitStopfromthepost say 3quartersguidelength e g 1 guide move 3 4 Table still in mortise center position rout mortise fulldepth Raisetheplunge Movetablelefttothestop Lowerthe bit to haunch depth set router depth turret Th...

Page 57: ...ulder depth 1 2 7 34 Move the guard to the left end of the recess Move the table right and rout the rest of the tenon A at full depth the bit prevented from rounding the haunch off at by the guide pin against the guide side at 1 2 1 2 7 35 Move the table left remove the guard from the bit recess Depth You will have to preset the plunge router depth of cut rod and turret so that the routed haunch e...

Page 58: ...use one or both ends of a mortise guide slot for positioning while plunging the dowel holes or 7 38 make up your own row of dowel hole guide holes in a piece of plywood or MDF which can be retained in the guide recess with small flat head screws using the four countersunk holes through the table Make this auxiliary guide dimensions 45 32 x 33 4 105 x 95mm Don t forget you can use the table movemen...

Page 59: ...mortises Tenon Thickness Mortise Width 7 8 A1 4 Largest Single Rail and Tenon Using One Table Position with 1 2 Bit Workpiece thickness 15 16 34mm Workpiece width 31 8 80mm Tenon thickness1 2 12mm Tenon width 21 2 65mm Note To rout single tenons in stock thicker than 15 16 34mm would require the bit to be plunged into the edge of the workpiece and so trapping the bit That could be dangerous so fol...

Page 60: ...ce 15 16 x 51 2 34 x 140mm Tenons 1 2 x 2 12 x 50mm Guide 1 2 x 2 12 x 50mm 1 2 1 2 A1 7 Largest Side by Side Twin Tenon Two Table Positions Workpiece 3 x 51 2 76 x 140mm Tenons 1 2 x 21 2 12 x 65 mm Guide 1 2 x 21 2 12 x 65mm Note Add left right table positions to the two front back settings for maximum workpiece and tenons extension See A1 5 1 2 1 2 A1 8 Largest Quadruple Tenon Four table positi...

Page 61: ...er Width up to 45 8 115mm Thickness up to 4 100mm Note See 6 21 mounting instructions for these pieces 2 1 A1 12 Maximum Width Mortise Board for Mortising to Center Width from 45 8 115mm up to 61 2 165mm See 6 22 for special instructions Guide and Bit Selection 1 Guide and Bit Selection Use the following charts to select appropriate guide and bit combinations ...

Page 62: ... x 1 2 1 4 x 5 8 5 16 x 3 4 1 4 x 3 4 5 16 x 1 1 4 x 1 5 16 x 1 1 4 1 4 x 1 1 4 5 16 x 1 1 2 1 4 x 1 1 2 1 4 x 5 16 1 4 x 3 8 5 16 x 1 2 1 4 x 1 2 1 4 x 5 8 5 16 x 3 4 1 4 x 3 4 5 16 x 1 1 4 x 1 5 16 x 1 1 4 1 4 x 1 1 4 5 16 x 1 1 2 1 4 x 1 1 2 1 4 x 5 16 1 4 x 3 8 1 4 x 7 16 1 4 x 1 2 1 4 x 5 8 1 4 x 11 16 1 4 x 3 4 1 4 x 7 8 1 4 x 15 16 1 4 x 1 1 4 x 1 3 16 1 4 x 1 1 4 1 4 x 1 3 8 1 4 x 1 7 16 1...

Page 63: ...x 8 6 x 10 6 x 15 6 x 20 6 x 25 6 x 30 6 x 35 6 x 40 6 x 8 6 x 10 6 x 13 6 x 15 6 x 18 6 x 20 6 x 23 6 x 25 6 x 28 6 x 30 6 x 33 6 x 35 6 x 38 6 x 40 7 x 14 7 x 19 7 x 24 7 x 29 7 x 34 7 x 39 8 x 15 8 x 20 8 x 23 8 x 25 8 x 30 8 x 33 8 x 35 8 x 40 8 x 43 8 x 53 8 x 63 10 x 25 10 x 35 10 x 45 10 x 55 10 x 65 12 x 25 12 x 35 12 x 45 12 x 55 12 x 65 6 6 10 6 10 6 10 6 10 6 10 6 10 6 9 9 9 9 9 9 8 8 1...

Page 64: ...Appendix I Frame Mortise Tenon Jig User Guide JOINT SPECIFICATIONS GUIDE BIT SELECTION 60 ...

Page 65: ...l the workpieces are in the same plane with no joint misalignment 1 2 A2 3 The adjusting screw for setting the clamp plate is in the lower center of the plate Loosen the quadrant knobs Use the hex screwdriver to turn the screw counterclockwise to move the plate in Turn the screw clockwise to move the plate out The screw is treated with Loctite to prevent accidental rotation When the clamp plate is...

Page 66: ...hold the two sight rails using the provided hex key Move the table forward until the rear edge of the bit opening firmly touches the vertical rail and lock the table Pull the sight and rails against the wood piece at the same time centring the rear end of the sight in the recess Tighten the four screws 2 3 4 2 1 A2 7 Jig MaintenanceVery little maintenance is required Fine dust build up in the fron...

Page 67: ...CUSTOMER SUPPORT FMT PRO Appendix III 63 FMT Pro Parts List Foreword See the following pages for part drawings and part numbers Please call Leigh to order parts ...

Page 68: ...hings 6125 3 Hex Socket Flat Point Set Screws 1 4 28 x 3 8 6130 2 Outrigger Bars 6135 1 Quadrant Angle Indicator 6140 8 6 32 x 3 8 Hex Socket Button Hd Screws 6145 3 10 x 1 1 4 Self Tapping No 2 Robertson SQ Drive Pan Hd Screws 6155 5 Hex Socket Flat Point Set Screw 1 4 28 X 5 8 6166A Side Stop Fence Assembly complete 6027 1 Washer 3mm 6166 1 Side Stop Fence Body 6171 1 Side Stop Squaring Block 61...

Page 69: ...50 6415 371 6420 6455 6205 6056 6055 6040 6011 6315 6325 6325 501 6310 6056 6330 6335 6320 6300 6315 6310 6056 6040 6335 6310 6315 6315 6310 6115 6120 6125 6145 7025 7145 6030 6060 6140 6006 6405 6410 6135 6110 6020 6015 6030 6400 6406 7225R 6445 6425 6415 371 6407 6125 6155 6410 6106 6107 6101 ...

Page 70: ... 6435 2 1 4 Flat Washers SS 6440 2 1 4 Fiber Washers 6445 1 5 32 x 1 Spring Pin 6455 1 Snap Ring 3 8 x 035 thick 6500 1 Table Plate Assembly c w Decals Teflon Pads 6505 1 Sight 6510 1 LH Sight Rail 6515 1 RH Sight Rail 6530 2 Sight Rail Spring Detents 6535 1 RH Guide Pin Track 6540 4 Teflon Decal Pads 6550 1 Guide Latch 6555 1 Guide Latch Spring 6600 1 Sub Base Plate Assembly c w Decals Teflon Pad...

Page 71: ...0508 670512 670516 670520 670524 680815 680820 680825 680830 680835 680840 6130 6440 6430 6435 6530 6320 6330 6530 6505 6140 6510 6515 6555 6500 6615 6633 6626 6625 6140 6640 6645 5100 6635 802 375 801 375 6235 6220 6245 6225 6230 311 6240 6210 6205 6200 6155 6630 6620 6660 6600 6195 6655 6605 501 6325 6670 6410 6166 6171 6199 6410 6191 6166A 6027 9530 5130 6611 ...

Page 72: ... mm Template Guide 680820 1 8 mm x 20 mm Template Guide 680825 1 8 mm x 25 mm Template Guide 680830 1 8 mm x 30 mm Template Guide 680835 1 8 mm x 35 mm Template Guide 680840 1 8 mm x 40 mm Template Guide 6700 1 Template Guide Stand 6900 1 User Guide Fully illustrated English 6950 1 DVD Video Instructional English 6905 1 Leigh 1 8 Ball End Hex Screwdriver 3156 1 5 64 Hex Key for No 6 Button Hd 550 ...

Page 73: ... PO Box 4059 Randburg 2125 SouthAfrica Tel 27 011 791 0844 46 Fax 27 011 791 0850 Email info hardwarecentre co za Web www hardwarecentre co za SWEDEN Toolbox SwedenAB Bruksgatan 3 S 597 30 Atvidaberg Sweden Tel 46 120 854 50 Fax 46 120 854 69 Email info toolbox se Web http www toolbox se UNITED KINGDOM IRELAND AxminsterTools Machinery Headquarters Unit 10 WeycroftAvenue Axminster Devon EX13 5PH Un...

Page 74: ...Printed in Canada Joining Tradition with Today Leigh Router Joinery Jigs ...

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