Leica iCON grade iCP42 User Manual Download Page 140

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Switzerland
Phone +41 71 727 31 31

www.leica-geosystems.com

Summary of Contents for iCON grade iCP42

Page 1: ...Leica iCON grade iCP42 User Manual Version 2 0 English ...

Page 2: ...ly through the User Manual before you switch on the product To ensure safety when using the system please also observe the directions and instructions contained in the User Manual and Safety Handbook issued by the Machine manufacturer and System manufacturer Product identification The type and serial number of your products are indicated on the label on the base of the unit Enter the model and ser...

Page 3: ...the iCP42 Type Description Danger Indicates an imminently hazardous situation which if not avoided will result in death or serious injury Warning Indicates a potentially hazardous situation or an unintended use which if not avoided could result in death or serious injury Caution Indicates a potentially hazardous situation or an unintended use which if not avoided may result in minor or moderate in...

Page 4: ...tion 16 3 1 Pre power up checks 16 3 1 1 Best operation practice for Grader Systems 17 3 1 2 Mast orientation 18 3 1 3 Mast orientation Dual GNSS Grader 19 3 1 4 No Articulation circle center shift or wheel lean on Grader 20 3 1 5 Grader blade cushioning off 22 3 1 6 Blade rotation on Dozer 23 3 2 Select the Input Source 25 3 3 Setting a Reference Height 29 3 4 Using the MUS1300 Tri Sonic Sensor 3...

Page 5: ...l point 71 4 7 Selecting Blade reference point and Hydraulic control point 71 4 8 Blade wear compensation 72 4 9 Screen Settings 75 4 10 Other Settings 76 4 11 Working with Terrain Models TIN Models 77 4 11 1 Guide Line 77 4 11 2 Hold Slope 79 4 12 Working with MBS Volume Calculation Model 82 4 12 1 Selecting a Guide Line 82 4 12 2 Holding Slopes 83 4 13 Working with String Line Models 86 4 14 Mon...

Page 6: ...5 7 Set up Communication between TPS and iCON 3D 111 6 iCON gps 80 112 6 1 The iCON gps 80 GNSS receiver 112 7 Care and Transport 121 7 1 General Notices 121 7 2 Transport 121 7 3 Storage 122 7 4 Cleaning and Drying 122 8 Safety Directions 123 8 1 General 123 8 2 Intended Use 123 8 3 Limits of Use 124 8 4 Responsibilities 124 8 5 Hazards of Use 126 8 6 Electromagnetic Compatibility EMC 130 8 7 FCC...

Page 7: ...ON grade iCP42 Table of Contents 7 9 Technical Data 134 9 1 iCON grade iCP42 Technical Data 134 9 2 Conformity to National Regulations 136 10 International Limited Warranty Software License Agreement 138 ...

Page 8: ...d for harsh environments Power Supply and Communication For utmost reliability in harsh and dusty environment no connecting cables or power supply plugs are used at the iCP42 Cradle will be used as a short form for MMB1300 cradle throughout this manual The iCP42 is wirelessly powered over the cradle via induction Data are transferred wirelessly via IR between the MMB1300 cradle and the iCP42 The i...

Page 9: ...are not attached to the iCP42 when delivered To store the iCON grade iCP42 inside the transport case both antennas must be detached a Keypad b 7 LCD wide screen display c WiFi antenna d IR Port for data transfer e HSPA antenna f Reverse SMA Connectors g Ventilation cap h SIM card connector i USB 2 0 connector j Cover for communication ports iCP42_001 a a b c d e f f g h i j ...

Page 10: ...ined and qualified specialist Warning Unauthorised modification of machines by mounting the product may alter the function and safety of the machine Precautions Follow the instructions of the machine manufacturer If no appropriate instruction is avail able ask machine manufacturer for instructions before mounting the product ...

Page 11: ...2 Product Overview 11 1 2 Container Contents Container for instru ment and delivered accessories a iCON grade iCP42 b User Manual c WiFi antenna d HSPA antenna e Transport case f USB memory stick iCP42_002 a b c d e f ...

Page 12: ...delivered from factory no installation procedure is needed To get the iCP42 started complete the following steps 1 Snap iCP42 onto cradle To connect the iCP42 to the cradle 1 Put the iCP42 on the holding hooks in the bottom of the cradle 2 Then snap the iCP42 onto the cradle by pressing it towards the cradle iCP42_003 1 1 2 ...

Page 13: ...wer switch on the right side of the cradle This is the master switch for the entire system Removing the iCP42 will also turn off the power To release the iCP42 simply press the release key at the bottom of the cradle and pull the iCP42 towards you and then lift it up iCP42_004 iCP42_005 1 2 ...

Page 14: ...instructions to install a SIM card USB Stick To remove the SIM card USB Stick place the instrument on a stable surface first Then follow the following instructions in reverse order Place the instrument onto a stable surface Not illustrated Step Description 1 Rotate the ring to the left 2 Pull the ring to open the protection cap iCP42_007 1 2 3 4 5 ...

Page 15: ... IR link The middle LED should blink to show that messages are being received from the CAN bus over the IR link The bottom LED should remain on to show that the cradle has sufficient power 2 4 Commissioning Power supply The iCP42 is powered in the following way Induction based power through the backside of the iCP42 facing the cradle 3 Orientate the SIM card as illustrated 4 Insert the SIM card in...

Page 16: ...every time the blade changes attack angle pitch 3 1 2 Mast orientation No articulation and circle side shift on Grader Every time a job is to be made with a single elevation sensor cross slope sensor on a Grader 3 1 4 No Articulation circle center shift or wheel lean on Grader Turn Grader blade cushioning off Every time you want to use automatic controls on a Grader 3 1 5 Grader blade cush ioning ...

Page 17: ... a mast slope sensor Keep the circle centred under the goose neck Do not lean the wheels Do not articulate the machine Where possible move the machine in one direction only do not turn around Where possible set the blade rotation and leave it in the same position Where possible run with the slope sensor trailing not leading When using Dual GNSS Grader with mast slope these limitations are not pres...

Page 18: ...s measured position that is the position the mast or masts were in during the mast measure up On a Dozer this means that the mast should not be mechanically sloped If for some reason the mast is actually mechanically sloped a new mast measure up must be done On a Grader the blade should be tipped back towards its end stop if that was the original measure position ...

Page 19: ...antenna should get to the swivel is a distance that is not less than 1 3 the distance from swivel to hydraulic cylinders For example if the distance from swivel to hydraulic cylinders is 1 8 m 6 ft the GNSS antenna should not get closer than 0 6 m 2 ft to the swivel The GNSS antennas should be outside the red area a Swivel b A frame length from swivel to hydraulic cylinders a b 1 3 2 3 3 3 ...

Page 20: ...d wheel lean For Grader systems that rely on the cross slope sensor and a single elevation sensor you must make sure that the machine is not articulated and that there is no side shift applied to the circle The front wheels must be upright not leaned This is not an issue for Dual GNSS Grader with mast slope sensor Okay Articulated ...

Page 21: ...or in the reading from the mainfall sensor Articulation and circle Centershift introduce unmeasured blade rotation Operating with wheel lean circle centershift or articulation can cause inaccuracy in the cross slope being cut Circle center shifted Wheel leaned ...

Page 22: ...hioning off Using a Grader s blade cushioning device at the same time as the blade is being automatically controlled by the system results in poor automatic control performance Make sure that blade cushioning if installed is turned off before working with automatic controls ...

Page 23: ...hat the blade is square to the machine not rotated Operating with a rotated blade can cause inaccuracy in the cross slope being cut When driving on a surface that has 0 cross slope and 0 long slope the blade can be rotated freely The bigger cross slope and long slope you are working with the bigger the error on a rotated blade will be Dozer blade square Dozer blade rotated ...

Page 24: ...on Dozer blade rotation with Dual GNSS or Dual Laser Sensor For Dozer systems that use a Dual GNSS or Dual Laser Sensor you can rotate the blade just like you want to Dozer blade rotated on a Dual GNSS or Dual Laser Sensor system ...

Page 25: ...iCON grade iCP42 Operation 25 3 2 Select the Input Source Sensor selection 1 Push the left or right key to open the sensor selection menu Following screen appears ...

Page 26: ...oll through the available sensors a If the sensor is connected and active it will show up in black b If it s not connected or inactive it will show in red 3 Highlight the sensor that is going to be used and exit the sensor selection menu by pressing or ...

Page 27: ...a small icon in the upper corner of the display and by an icon shown on the blade in relation to the actual placement of the sensor Example a Laser indication b Cross Slope A cross slope is selected in the right side and in the left side a laser sensor is selected a b ...

Page 28: ...etup the 2D system to run in Dual GNSS mode please follow the instruc tions below 1 Push the left or right key to open the sensor selection menu The following screen appears 2 Choose 3D Height as input source 3 Press F4 Adjust 4 Use the keys to select Dual GPS ...

Page 29: ... mode In seek mode the screen shows the current sensor value of the selected sensor Pressing both keys simultaneously again exits the seek mode Or press or for seek mode While in Seek Mode the height values at the top of the screen will be green If both keys are pressed and held for more than three seconds the control panel will take the current sensor value and store as the new reference height W...

Page 30: ...beam the operator can select in which direction the mast should start moving to look for the laser beam using the and keys The mast will then start moving in that direction until the laser sensor has the beam centered If the mast during a seek reaches its top or bottom limit it will automatically switch moving direction and continue to seek for the laser beam until it is found or it hits the next ...

Page 31: ...teps 1 Place the machine so that the Tri Sonic is above ground the edge or stringline The sensor needs an edge or string to follow before it can control the sideshift 2 Move the blade to the working position 3 Move the Tri Sonic to a good working height This is approximately 60 cm above the reference 4 Select the Tri Sonic on the same side as where it is placed on the machine 5 Enter the Tri Sonic...

Page 32: ...ect between the different modes Ground Mode Edge Mode Stringline Press the or key to toggle between the modes Once selected press the key Following screens will appear by pressing the up or down Enter key to toggle between the screens ...

Page 33: ... the Edge and Stringline modes 6 Go to the Sideshift menu option and set it to Yes 7 Press both and keys simultaneously to set the control panel in seek mode 8 Check that the height is approximately 60 cm 9 Press both and keys simultaneously or press seek function key and keep them pressed for three seconds to set the reference height 10 Press the right key to set the machine in Auto Mode ...

Page 34: ...34 iCON grade iCP42 Operation 11 Press the Side A M function key to enable the automatic sideshift control ...

Page 35: ... according to the machine and reference In case of large differences in temperature between the storage and working environments allow 30 minutes for the sensor to adapt to the working environment prior to operation The direction of move ment of the Tri Sonic sensor While ground and curb scanning the Tri Sonic should move longitudinally for the averaging of the scanned values For Stringline and Ed...

Page 36: ...ut Mounting the Tri Sonic on the support Normal operation Edge operation 1 Release the clamping screw on the support 2 Insert the round centering pivot on the top of the sensor housing vertically into the support 3 Rotate the sensor to the required sensing mode refer to previous page 4 Lock the centering pivot of the sensor with the clamping screw For sensing Edges it is required to tilt the senso...

Page 37: ...titask iCP42 system can be operated in various combinations for the most demanding job requirements Mount the Tri Sonic Mount the Tri Sonic to the appropriate height for its maximum performance according to the reference used The sensing range shows the minimum and maximum values possible wherever it can be achieved to obtain the range of best performance Sensing range Reference Sensing Range Best...

Page 38: ...38 iCON grade iCP42 Operation Reference ground Reference stringline a Side View b Ground 90 a b a Side View b String 90 a b ...

Page 39: ...e and use the flat surface of the gutter as the reference as shown here Setup over an EDGE Use of the curb edge as a reference requires extra care be taken to ensure a proper distance and control of iCP42 system Unlike a string or a flat surface a curb edge can present some special problems It is best that this mode be used only by experienced operators Over any reference It is important to rotate...

Page 40: ...WAP function can also be activated by pressing the up key on both external multi switches simultaneously Level 2 Requirements Two Tri Sonic sensors must be connected and the system must be in Grader mode 1 Move the Grader to a flat level ground 2 Set the moldboard level with the machine 3 Select slope on left side and sonic on right side Choose ground mode for the Tri Sonic 4 Manually set the cros...

Page 41: ...1 Select the laser sensor on one of the sides 2 Place the cutting edge of the blade at the desired height 3 Move the mast up or down until the laser sensor detects the laser beam Continue to move the mast until the indication led bulbs on the laser sensor are showing a green line 4 Press the left key to set the machine in Auto Mode 5 When the control panel is in Auto Mode the machine will start to...

Page 42: ... the cutting edge of the blade at the wanted height 3 Enter SEEK mode 4 Press the or key to tell the mast in which direction it should start to seek The mast will now move in the given direction until the laser sensor detects the laser beam and has it in the center of the sensor 5 Press the left key to set the machine in Auto Mode 6 The and keys can now be used to move the mast up or down and ther...

Page 43: ...tion the dozer can be operated with increased speed compared to a system without SP technology The SP Technology can only be used on Dozers with the Control Box iCP42 together with PowerBox iCON gps 80 or PowerTracker The SP Technology MUST be turned off when using the SP14 sensor together with a laser or sonic sensor Enabling the SP14 Sensor SP functionality can be enabled or disabled in the tech...

Page 44: ...lts in greater smoothness increased operation speed and a system that is more robust against poor GPS coverage For a system with PowerTracker SP technology results in greater smoothness increased operation speed and a system that is more robust against losing the prism in case of the beam being interrupted ...

Page 45: ...sensor is currently in use select AUTO If not then select either TRACKER or GPS from the menu Once Auto GPS Tracker is selected it is required to EXIT from this menu for the change to take effect and then re enter the menu to adjust gains Gains need to be set for both GPS or Tracker depending on which sensor is used If AUTO is selected the iCP42 will use the gains set in the Tracker and GPS settin...

Page 46: ...ight sensor key once and then press the Adjust function key to enter the adjust menu Note that it s only the current selected sensor in either left or right side that is adjusted Set gains for 3D Slope as explained in chapter 3 8 Setting the Value for Gain and Dead band ...

Page 47: ...e the or key to scroll through the settings 3 Use the or key to change the value 4 To exit the adjust menu press the menu key Deadband The deadband controls the precise motion of machine hydraulics These values do not corre spond to accuracy but only to hydraulic speeds These values should not be confused with overall machine performance and or precision The automatic hydraulic calibration will se...

Page 48: ...ample during 2 seconds of movement the blade should move 13 cm for GPS Second laser for cross slope This should be measured 1 5 meters from the centre of the blade Press the Test button to adjust the value so that it corresponds to the below distances For example during 2 seconds of movement the blade should move 8 cm for a laser sensor controlling tilt Laser 8 cm 2D and 3D cross slope sensor This...

Page 49: ...ideshift Grader only Enter the Tri Sonic or 3D height adjust menu Press the Test button to adjust the value so that it corresponds to the below distances 2D and 3D sideshift 13 cm Sensor Dozer Grader 2D and 3D cross slope 8 cm 14 cm ...

Page 50: ...uld also be done when changing the blade wear edges or changing tires on a grader as this will change the mainfall slope This is done by entering the calibration wizard Menu Calibration Sensor Calibration and following the on screen instructions Sensor Calibration 1 step Select the Sensor Calibration Follow the on screen instructions to calibrate each sensor The following example is for graders bu...

Page 51: ...appear Sensor Calibration 2 step Park the machine on a flat hard and level surface preferably a paved road or similar This will facilitate turning the machine around and proper machine alignment If the machine is already aligned properly and is ready for calibration skip ahead by pressing Skip F2 To start select Next ...

Page 52: ...s front wheels and articulation This ensures correct values for calibrating the mainfall sensor Select Next when complete Sensor Calibration 4 step Centre the machine link bar It must then be set in its centred position for proper Cross Slope calibration Select Next when complete ...

Page 53: ...This is important for the measurements in the next step Select Next when complete Sensor Calibration 6 step Rotate the blade so that the distance from the swivel to each blade tip is the same This ensures that the blade is perfectly perpendicular to the axis along the machine This is important for the correct calibration of the rotation sensor Select Next when complete ...

Page 54: ...e the blade gently on solid blocks or other solid reference ensure the blade has not rotated or sideshift has been altered Select Next when complete Sensor Calibration 8 step The rotation sensor will automatically calibrate while at the same time collecting Mainfall and Cross Slope data Select Next when complete ...

Page 55: ...ing that the blade is not rotated or sideshift has altered Align the wheels using the markings from the previous step This is important for the correct measure ment of the Mainfall and Cross Slope values Select Next when complete Sensor Calibration 10 step The Mainfall and Cross Slope sensors will now be automatically calibrated Select Next when complete ...

Page 56: ...6 iCON grade iCP42 Operation Sensor Calibration 11 step The calibration routine is complete Save the calibrated values and exit the wizard by pressing Save To exiting the wizard without saving press Exit ...

Page 57: ...ll green within tolerance and red at cut c Zoom buttons Touching the screen shows the buttons d Blade reference point cross and Hydraulic control point triangle Select point location under Tools Blade settings e Switch between 2D 3D mode in the plan view f Blade reference point s stationing in the centre line g The blade reference point s distance to the centre line h Distance to guide line Line s...

Page 58: ...or PowerBox iCON gps 60 and iCON gps 80 DOP for other receivers n Reference model s design s height under the blade reference point Description of buttons Button Description These buttons correspond to a vertical offset up or down of 1 mm Opens a window showing the internal grading system No 2D settings can be made in this mode Close the window by pressing F5 Opens the internal grading system full...

Page 59: ...easure to store the blade reference point The colour of this key corresponds to the position quality The key is green when the position quality is good and red when it is low In the latter case the function can t be used 6 Check the Show in run window box to use the Measure key directly in run mode Pressing this key will bring up the selected coordinate file in the plan view as a help model Measur...

Page 60: ...ogging function Using Auto logging 1 To use the auto logging function you must be in run screen and have a fix position 1 Press Tools 2 Select Store point options 3 Go to the second page 2 2 by pressing the right arrow on the top of the screen ...

Page 61: ... you will find a description of the options that can be set in auto logging Measure by 1 Select between the four options in the drop down list Distance point s are logged by distance Manual None Time point s are logged by time interval Point file 1 Create a new point file by pressing the Add button or 2 Select an already created file in the drop down list Options that can be set in auto logging ...

Page 62: ...he external button can be used to log single points in Manual mode You can also press directly on the icon on the screen to log a single point If you choose Distance or Time you can also enable disable auto logging by pressing the external button once You can also press directly on the icon on the screen to enable and disable the auto logging It is also possible to use two other external buttons T...

Page 63: ...n be setup Distance mode ref point in center The auto logging function will start logging points for every 1 m the machine is moved The distance between the log points can be selected After the points have been logged you can enter the Help models to see the points Manual mode ref point in center Combination of Left and Right ...

Page 64: ...3D Run Mode Time mode ref point in center Distance mode ref point in center Auto logging OFF Points shown in the menu Help models Time mode ref point in center Auto logging OFF Time mode ref point in center Auto logging ON ...

Page 65: ...iCON grade iCP42 3D Run Mode 65 None mode You can now use store point options Refer to 4 2 Storing Points for further information None mode Auto logging is disabled ...

Page 66: ...one geo file must be placed in the project The Avoidance zone geo file must not contain points lines that are not closed lines with radius or lines that intersect Options in avoidance zones In the avoidance zone menu you will find various options You will have to make selections according to how you want to use avoidance zones Below you will find a description of the options in avoidance zones Typ...

Page 67: ...ade iCP42 3D Run Mode 67 Examples Below you will find screens that show examples of how the avoidance zone can look in the panel Selected model is shown in Active models Avoidance zone in front of the machine ...

Page 68: ...creen shows that the machine has entered the avoidance zone and a warning will pop up on the screen and an alarm will sound When the machine is out of the avoidance zone the warning and sound will stop The machine has entered the avoidance zone ...

Page 69: ...own Vertical offset 1 Press Tools 2 Select Vert offset 3 A window opens on the screen where you can adjust the vertical offset 4 The CUT FILL values in the upper corners refer to the offset surface In the cross section view it is illustrated by a blue line 5 The green line represents the original surface level ...

Page 70: ... refer ence point is zero therefore the reference model moves to the blade On the panel you can adjust the vertical offset using the buttons Each button press equals an offset of 1 cm 03 If external switches are connected to the system the vertical offset can be adjusted with the green buttons Each button press corresponds to a vertical displacement of the surface as configured in the 2D part of t...

Page 71: ...ustrated with a yellow cross Hydraulic control point left blade edge centre of the blade or right blade edge Height difference and target cross slope for automatic blade control are taken below this point In the graphics this point is illustrated with a yellow triangle 4 7 Selecting Blade reference point and Hydraulic control point Selecting Blade refer ence point and Hydraulic control point This ...

Page 72: ... height and let the system calculate the value 3 At Blade Ref point select Left Centre or Right 4 At Hydraulic control point select Left Centre or Right 5 The button opens up a help text explaining the functionalities 6 Return to run screen by pressing It is also possible to change the reference points using the foil on the screen when the 3D run screen is active Pressing the or key changes the Hy...

Page 73: ...y 1 Enter the measured value at Blade wear 2 Return to run screen by pressing Automatically 1 Place the blade on a point on the ground with known elevation 2 Adjust the blade cross and long slopes to be 0 3 Press Calibrate 4 The blade wear is automatically calculated 5 Return to run screen by pressing ...

Page 74: ...r the measured values at Blade wear Left and Blade wear Right 2 Return to run screen by pressing Automatically 1 Adjust the blade to zero cross slope 2 Press Calibrate 3 The values for Blade wear Left and Blade wear Right are automatically calculated using the GPS positions 4 Return to run screen by pressing ...

Page 75: ...n the brightness is set to max the backlight on the on panel buttons is turned off Background brightness and theme like colours of the keys can be adjusted in Tools Themes in the main menu 1 Select a Theme from the list 2 Adjust the screen s background lighting using the Brightness slider ...

Page 76: ...ings such as background colour in run mode point size cross hair size hide machine view in run mode etc Grid setup Settings for handling grid models modification models Services Advanced iCON telematics settings Reset Reset the configurations machine settings instrument settings etc are removed Projects are left intact Logging Activate logging for trouble shooting This is not a function for loggin...

Page 77: ...screen from a file in GEO format Selecting a Guide line Select Guide line from file 1 Press Tools 2 Select Guide line options 1 Check the box to the right of Guide line 2 In the drop down list select the file with the rele vant guide line 3 By entering a value for Horiz offset the line will be moved horizontally at the given value 4 Press Match to set the horizontal offset at the same distance as ...

Page 78: ...en 1 Check the box to the right of Linework 2 In the drop down list select the file containing the Linework 3 Press Pick polyline 4 On the touch screen select the line that is to be used as a Guide line 5 Press Go to activate the selected Guide line and return to run mode ...

Page 79: ...ways to hold the cross slope in a terrain model From centre line User defined a Hold slope distance from centre line b Centre line The slope is calculated between two points 25 cm on each side of the Hold slope distance in the current cross section a The slope is constant and inter sects the centre line at the same height as the reference model intersects it b Centre line a b a b ...

Page 80: ...ions 1 Select From centre line as Hold slope mode 2 Specify the distance from which the slope should be held See From centre line page 79 for more information 3 Press Match to automatically set the slope at the distance from the centre line where the blade s reference point is 4 Return to run screen by pressing ...

Page 81: ...User defined 1 Select User defined as Hold slope mode 2 Specify a constant slope See User defined page 79 for more information 3 Return to run screen by pressing 4 Press Lock in run screen to hold slope according to the settings made ...

Page 82: ...de line options 3 Check the box to the right of Guide line 4 Select guide line as Centre line Closest element or Horizontal intersection 5 By entering a value for Horiz offset the line will move horizontally 6 Press Match to set the horizontal offset to the blade reference point s current distance from the Guide line 7 Use the Back key to return to run mode ...

Page 83: ...lement s code Remember that the element must be coded when creating the MBS in order for this function to be avail able In run mode press Lock to hold the slope The key turns green when the function is activated The slope above the current element will automat ically be held if none of the settings below are adjusted The slope will be held for a certain code if acti vated See Holding slope for an ...

Page 84: ...unchecked the slope setting for the element above the blade s current positioned will be locked 4 Select a code for the element to be locked in Lock with code 5 Use the Back key to return to run mode 1 Press Tools 2 Select Configure model 3 Select Top layer or Bed in Active layer CUT FILL values will point towards an active layer 4 Use the Back key to return to run mode ...

Page 85: ... upwards If the blade is under the reference surface the outer slopes will be calculated for the FILL condition sloping downwards 1 Press Tools 2 Select Configure model 3 For Condition choose between Fill Soil Rock User1 or User2 The angle of the outer slopes and the level of the bed will vary depending on the selected option 4 If the Shaft box is checked the outer slopes will be calculated under ...

Page 86: ...eck the box to the right of Guide line 4 Select guide line as Centre line Closest element or Horizontal intersection 5 By entering a value for Horiz offset the line will move horizontally 6 Press Match to set the horizontal offset to the blade reference point s current distance from the Guide line 7 Use the Back key to return to run mode ...

Page 87: ...t the element must be coded when creating the string line model in order for this function to be available 1 Press Tools 2 Select Configure model 3 Enter the distance the terrace is to be moved When moving the terrace downward the entered value must be negative 4 Use the Back key to return to run mode In run mode press Lock to lock the slope The key turns green when the function is activated The s...

Page 88: ...Press Tools 2 Select Configure model 3 Check the Use box If the box is left unchecked the slope setting for the element above or below the blade reference point will be locked 4 Select a code for the element to be locked at Lock on code 5 Use the Back key to return to run mode ...

Page 89: ...on An element can be moved in parallel from the locked element Observe that this is not the same as vertical offset where the reference surface is moved vertically up or down 1 Press Tools 2 Select Configure model 3 At Parallel offset enter the distance the locked element is to be moved in parallel 4 Use the Back key to return to run mode 1 Press Tools 2 Select Configure model 3 In Active layer se...

Page 90: ...e a cheaper material The slope of the special slope is set when you create the string line model In the example below the surface layer is in blue and the bed is in pink Activating the special slope Special slope is not activated Special slope is activated cheaper material can be used outside the taper 1 Press Tools 2 Select Configure model ...

Page 91: ...n Mode 91 3 Check the Use special slope box Observe that the information about the tapered slope must be added when creating the line model in order for the function to work properly 4 Use the Back key to return to run mode ...

Page 92: ...the system and for trouble shooting This information includes GPS status skyplot map with satellite coverage grade coordinates system information etc Selecting Monitor screen 1 Press Tools 2 Select Monitor screen 3 There are several pages in the monitor screen Use the and arrows to toggle between them 4 Use the Back key to return to run mode ...

Page 93: ...e Test folder on the USB stick 5 Remove the stick from the PC 6 Insert the USB stick into the panel It can take up to 10 seconds for the USB stick to work 7 Go to Tools Data transfer in the main menu 8 Press USB Sync 9 Press OK when the transfer is complete 10 You can now work with the Example trm reference model 1 The USB stick must have a folder named in and one named out under the USB stick roo...

Page 94: ...m the list Or As the Settings menu can be password protected you can also select a project in Projects in the main menu Preselected reference models and localisa tions will automatically be activated Select a Project from the list You can select a reference model in Settings Surface 1 Select Reference type 2 Select Reference 3 If you are working with a terrain model you can activate and select a C...

Page 95: ...models include road shoulders power cables etc To select a help model go to Settings Help models 1 Select the Type of file 2 Select the Model you wish to view 3 Check the On Off box to activate the help model Dwg dxf models can also be used as an ordinary help model Select the dwg dxf model like an ordinary help model All models in Active models can be viewed in the plan view in run mode Avoidance...

Page 96: ... systems are preinstalled 1 Transfer the LOK file to the current project for example via USB 2 Go to Settings Localisation 3 Select the appropriate Localisation from the list If a geoid model is used by the LOK file it should be saved in the global folder Refer to Transferring a geoid model to the system page 100 for more information 1 Go to Settings Localisation Predefined 2 Select Country region...

Page 97: ... first page 3 Select Country region and Coordinate system that the TPF file was created in 4 Select the correct Transformation file TPF 5 If a geoid model was being used when the TPF file was created check the Use Geoid model box and select the correct file The geoid model must be stored in the global folder Refer to Transferring a geoid model to the system page 100 for more information ...

Page 98: ...tored in the global or project folder in the list on the left Select the CSD file from the list on the right 6 For local transformations check the box on the right specify if the TPF file is stored in the global or project folder in the list on the left Select the TPF file from the list on the right 7 If a geoid model is used by the TPF file check the box on the right specify if the Geoid file is ...

Page 99: ...software as per the instructions below The PowerBox must be connected and plugged in to the power supply No localisation in iCON 3D is used when using the PowerBox to transform the coor dinates 1 Transfer the TRFSET DAT file to the current project for example via USB 2 Go to Settings Instruments 3 Press the settings key to the right of Sensor in the upper box 4 Go to page 4 of this screen using th...

Page 100: ...Transformation list Observe that available options in the list are read from trfset dat stored in the PowerBox If the localisation is performed in the machine control software Transformation must be set to WGS84 1 Create a folder on a USB stick and name it system You can use any USB stick 2 Copy the DAT file and paste it into the system folder 3 In the machine control software go to Tools About Up...

Page 101: ...tics license For more detailed information on how to setup iCON telematics visit the iCON telematics homepage Remote file transfer iCON sync iCON sync synchronizes the files on the machine with those on the iCON telematics server meaning that new design files are synchronized to the machine control software and survey files from the machine control software are synchronized to the server 1 In the ...

Page 102: ...reen from the iCON telematics server meaning that support personnel can share the same screen as the operator 1 In the machine control software go to Tools from the main menu 2 Press Share screen 3 When screen is shared a pop up will inform of this Press OK 4 When done press the same button again to exit iCON view ...

Page 103: ...PS as sensor in iCON 3D offers several options to lock on a prism mounted at a machine in an efficient and fast way The search screen in iCON 3D is adapted to be used together with TPS from Leica Geosystems In this chapter different strategies for searching and locking on a moving prism are described ...

Page 104: ... search method b Drop down list with different search methods depending on TPS model c Widget used for setting the vertical TPS angle d Map centred over the TPS position Shows both reference and help models e Status bar showing the current status and battery status for the TPS f Button for excluding locked prism Only valid with MS60 and iCR60 g TPS status information h Settings dialogue for the se...

Page 105: ...xis until the sensor finds a prism then the TPS stops rotating and a vertical scan is performed TPS PowerSearch Window search Section search CubeSearch TPS1200 TS30 supported supported not supported not supported PowerTracker iCR50 supported supported not supported not supported TS15 TS50 MS50 supported supported not supported not supported iCR60 supported supported supported supported TS16 TS60 M...

Page 106: ... search is performed in the yellow area between the blue and green lines CubeSearch This search method will find prisms within a cube with dimensions of 20 m x 20 m x 20 m centred over the selected location or last known prism position 1 Select Section search from the drop down list and tap 2 Set a horizontal boundary by dragging the green and blue half circle to cover desired area 3 Set a minimum...

Page 107: ...TS16 TS60 MS60 and iCR60 With this function activated the sensor will not lock on targets that have been added to the exclusion list Back sights used in setup with iCR60 are automatically added to the exclusion list 1 Tap to open the settings dialogue 2 Enable Exclusion list 3 Search for the prism that should be added to the exclusion list 4 Tap button to add the locked prism to the exclusion list...

Page 108: ... valid for all TPS models Vertical limits can also be set for Window search and Section search when the TPS is supporting these functions To open the widget tap on the TPS in the upper left corner Aim the laser beam by dragging the red dot to a desired angle within the half circle Set vertical limits for Section search and Window search Close the vertical TPS widget ...

Page 109: ...n Tap to open the TPS dialogue Coordinates for the TPS and prism is given as well as TPS instrument height geometric PPM firmware and MA tracker version 1 Tap to open the settings dialogue 2 Select Trigger search screen if the search screen should be automatically re opened in case the prism is lost during run mode 3 Select Exclusion list is active to activate the target snap functionality ...

Page 110: ...directly in Run Mode and search for prisms can be started without entering the Search Screen 1 Go to Tools Quick Search 2 Tap to search with the latest used search method If PowerSearch is the last used method then an ATR search will be used instead 3 Use the buttons to start the search in left or right direction ...

Page 111: ...ing to Settings Instruments The work flow described below is for establishing a Bluetooth connection 1 Select Total Station and the correct sensor 2 Tap to select communication type 3 Select Bluetooth Radio and tap Configure Radio 4 Scan for devices and tap Select to pair with correct TPS 5 Select Enable filter for only showing devices for the TPS model in use 6 Tap Pair for pairing iCON 3D with t...

Page 112: ...S receiver and must be connected via CAN to work Refer to the installation manual for how to properly install it iCON 3D automatically detects if an iCON gps 80 unit is connected The first time an iCON gps 80 unit is detected by iCON 3D it will prompt you to name it and configure it All coordinate systems are handled by localisation files lok in iCON 3D ...

Page 113: ... a Leica Base you can select Auto detect 3 Enter the settings by pressing the button 4 Set the correct radio channel or frequency and channel 5 Enter the radio protocol used 6 Enter which mode for the connection base ID is used 7 Exit the settings page by pressing the button You will be asked to save the settings Press Yes if the settings are correct Pressing No will undo the settings All settings...

Page 114: ...he brand of the RTK base sensor If it is a Leica Base you can select Auto detect 3 Enter the settings by pressing the button 4 Set the correct baud rate of the external radio 5 Enter flow control ON OFF 6 Enter which mode for the connection base ID is used 7 Exit the settings page by pressing the button You will be asked to save the settings Press Yes if the settings are correct Pressing No will u...

Page 115: ...is automatically detected 2 Select the brand of the RTK base sensor If it is a Leica Base you can select Auto detect 3 Enter the settings by pressing the button 4 Enter the PIN code of the SIM card The symbol indicates a correct PIN code and the symbol indicates an incorrect PIN code You have three attempts before the SIM card must be unlocked by the PUK code 5 Enter the APN settings provided by t...

Page 116: ...etails Server Port 8 Exit the settings page by pressing the button You will be asked to save the settings Press Yes if the settings are correct Pressing No will undo the settings Ask the SIM card provider for data connection details and the person in charge of NTRIP account for details on the RTK connection ...

Page 117: ...ically detected 2 Select the brand of the RTK base sensor If it is a Leica Base you can select Auto detect 3 Enter the settings by pressing the button 4 Enter the PIN code of the SIM card The symbol indicates a correct PIN code and the symbol indicates an incorrect PIN code You have three attempts before the SIM card must be unlocked by the PUK code 5 Enter the APN settings provided by the SIM car...

Page 118: ...Password 9 Select the mount point used The mount point list can be retrieved by pressing List 10 Exit the settings page by pressing the button You will be asked to save the settings Press Yes if the settings are correct Pressing No will undo the settings Ask the SIM card provider for data connection details and the person in charge of NTRIP account for details on the RTK connection ...

Page 119: ...r 3 Exit the settings page by pressing the button You will be asked to save the settings Press Yes if the settings are correct Pressing No will undo the settings If the system is used on an Excavator Wheel Loader or dual GNSS bulldozer please follow the procedure below 1 Check the Dual GPS check box 2 Enter the GPS Dir Correction This value is calculated when calibrating the machine 3 Select the R...

Page 120: ... Beidou for the position calculations on this machine Enter satellite config 3 To decrease increase the Coordinate Quality CQ value enter the new value into the Max CQ field A higher value means that iCON 3D will accept a lower coordinate quality before warning about too high CQ value in run mode 4 Exit the settings page by pressing the button You will be asked to save the settings Press Yes if th...

Page 121: ... any work with the system 7 2 Transport Transport in the field When transporting the equipment in the field always make sure that you carry the product in its original transport container Transport in a road vehicle Never carry the product loose in a road vehicle as it can be affected by shock and vibration Always carry the product in its transport container and secure it Shipping When transportin...

Page 122: ...aning and Drying Product Blow off dust Use a clean soft lint free cloth for cleaning If necessary moisten the cloth with water or pure alcohol Do not use other liquids these may attack the polymer components Cables and Plugs Keep plugs clean and dry Blow away any dirt lodged in the plugs of the connecting cables Damp products Dry the products at a temperature not greater than 40 C 108 F and clean ...

Page 123: ...the distance between the blade bucket and a reference model surface line or point Automatic adjustment of a dozer grader hydraulic system in order to match the blade to the reference model Adverse use Use of the product without instruction Use outside of the intended limits Disabling safety systems Removal of hazard notices Opening the product using tools for example screwdriver unless this is spe...

Page 124: ...on and safety of the machine Precautions Follow the instructions of the machine manufacturer If no appropriate instruction is avail able ask machine manufacturer for instructions before mounting or installing the product 8 3 Limits of Use Environment Suitable for use in an atmosphere appropriate for permanent human habitation not suitable for use in aggressive or explosive environments Danger Loca...

Page 125: ...ca Geosystems immediately if the product and the application becomes unsafe To ensure that the national laws regulations and conditions for the operation of radio transmitters are respected Warning The person responsible for the product must ensure that it is used in accordance with the instructions This person is also accountable for the training and the deployment of personnel who use the produc...

Page 126: ...e Precautions Periodically perform control measurements and field adjustments on the machine as speci fied in the User Manual While working construction and grading should be checked by appropriate means for example spirit level tachymeter before and after important meas uring tasks Warning While steering or navigating the machine accidents may occur due to a the operator not paying attention to t...

Page 127: ...s been misused modified stored for long periods or transported Precautions Periodically carry out test measurements and perform the field adjustments indicated in the user manual particularly after the product has been subjected to abnormal use and before and after important operations Danger Because of the risk of electrocution it is very dangerous to use poles and extensions in the vicinity of e...

Page 128: ...ffic on building sites and at industrial installations Precautions Always ensure that the work site is adequately secured Adhere to the regulations governing safety and accident prevention and road traffic Caution If the accessories used with the product are not properly secured and the product is subjected to mechanical shock for example blows or falling the product may be damaged or people may s...

Page 129: ...esponsibly you may enable unauthorised persons to use it in contravention of the regulations exposing themselves and third parties to the risk of severe injury and rendering the environment liable to contamination Precautions Product specific treatment and waste management information can be received from your Leica Geosystems dealer The product must not be disposed with household waste Dispose of...

Page 130: ...ccessories from other manufacturers for example field computers personal computers two way radios non standard cables or external batteries Precautions Use only the equipment and accessories recommended by Leica Geosystems When combined with the product they meet the strict requirements stipulated by the guide lines and standards When using computers and two way radios pay attention to the infor m...

Page 131: ...ances in other equipment in installations in medical devices for example pacemakers or hearing aids and in aircraft It can also affect humans and animals Precautions Although the product meets in combination with radio devices recommended by Leica Geosystems the strict regulations and standards which are in force in this respect Leica Geosystems cannot completely exclude the possibility that other...

Page 132: ...nt generates uses and can radiate frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio commu nication However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off ...

Page 133: ...nel Dozer Grader w C C P N 797045 797045 S N xxxxx xxxxx Leica Geosystems AG CH 9435 Heerbrugg Made in Denmark 20XX Power 12 24 V DC 6A max iCP42_006 TYPE MMB1300 P N 764910 764910 S N XXXXXXXX 131441XX Leica Geosystems AG CH 9435 Heerbrugg Made in Denmark 20XX Power 12 24 V DC 6A max iCP41_009 ...

Page 134: ... card port 1x SIM card support This port is located at the base of the instrument USB port 1x USB 2 0 port This port is located at the base of the instrument HSPA Modem HSPA modem for GPRS GSM EDGE HSPA UMTS communication This port is housed within the instrument WLAN WiFi IEEE 802 1 a g controller This port is housed within the instrument Length mm Height mm Thickness mm 222 170 88 External suppl...

Page 135: ...P56 IEC 60529 Type Protection Instrument Max 95 non condensing The effects of condensation are to be effectively counteracted by peri odically drying out the instrument Input and buttons 4 buttons on each side of the display 6 function buttons under the display Navigation Menu Enter and ESC buttons The assignment of these buttons can vary depending on the software running on the iCP42 CPU Chipset ...

Page 136: ... which following EEA member states apply restrictions on the placing on the market or on the putting into service or require author ization for use France Italy Norway if used in the geographical area within a radius of 20km from the centre of Ny Ålesund The conformity for countries with other national regulations not covered by the FCC part 15 or European directive 1999 5 EC has to be approved pr...

Page 137: ...ype Output power dBm WLAN 15 54 Mbps EGSM 900 GSM 850 Power Class 4 2 W 33 dBm GSM 1800 1900 Power Class 1 1 W 30 dBm EDGE Power Class E2 for 850 900 0 5 W 27 dBm EDGE Power Class E2 for 1800 1900 0 4 W 26 dBm WLAN Gain 2dBi at 2 4GHz HSPA Gain 2dBi at 2 4GHz ...

Page 138: ...einstalled on the product or that is supplied to you on a data carrier medium or that can be downloaded by you online pursuant to prior author isation from Leica Geosystems Such software is protected by copyright and other laws and its use is defined and regulated by the Leica Geosystems Software License Agreement which covers aspects such as but not limited to Scope of the License Warranty Intell...

Page 139: ... License Agreement If you do not agree to all or some of the terms of such License Agreement you may not download install or use the software and you must return the unused software together with its accompanying documentation and the purchase receipt to the dealer from whom you purchased the product within ten 10 days of purchase to obtain a full refund of the purchase price ...

Page 140: ... 0 0en Original text Printed in Switzerland 2015 Leica Geosystems AG Heerbrugg Switzerland Leica Geosystems AG Heinrich Wild Strasse CH 9435 Heerbrugg Switzerland Phone 41 71 727 31 31 www leica geosystems com ...

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Leica iCON grade iCP42, User Manual

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