Lehner Lifttechnik OMEGA-F Page 1 Installation Manual Download

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Lehner Lifttechnik GmbH Austria – 4724 Neukirchen am Walde, Salling 8
Tel: +43 7278 3514

OMEGA-F

Installation Manual

Summary of Contents for OMEGA-F

Page 1: ...Lehner Lifttechnik GmbH Austria 4724 Neukirchen am Walde Salling 8 Tel 43 7278 3514 Email office lehnerlifttechnik at OMEGA F Installation Manual ...

Page 2: ...ope 12 STEP 4 INSTALLATION OF THE PLATFORM ONTO THE RAIL ROPE SYSTEM 16 STEP 5 TIGHTENING AND CONNECTION THE ROPES 17 STEP 6 ELECTRICAL CONNECTIONS 17 STEP 7 MOUNTING THE MECHANICAL STOP STATION ASSEMBLY 19 STEP 8 ADJUSTMENT OF THE LOADING RAMPS 21 STEP 9 PROGRAMMING THE UNIT 22 Programming the drive speeds Teach in mode 28 ERROR LIST AND EXPLANATION 31 FINAL CHECKS 37 EMERGENCY OPERATION 38 EXPLA...

Page 3: ...TFORM CONTROL 44 Platform control board overview 45 Switch positions in the platform 45 CONFIGURATION OF THE REMOTE RADIO CONTROLS 50 ADJUSTMENTS ON THE PLATFORM MECHANICS 51 Overview of the platform mechanics 51 Adjustment of the platform inclination 52 Dismantle the platform floor 53 ...

Page 4: ...se materials are not included in the delivery The installation company is responsible for the fixing of the rail to the wall or the pillars to the floor steps Have the correct on site power supply set up using the correct fuses The power supply has to be connected to the motor box at the upper end of the rail Assemble a team of 2 technicians to mount the plant Check the packages for shipping damag...

Page 5: ...re given to start the installation at the lower landing In case of support pillars these have the serial letters indicated in the drawing that are also stamped on the pillar base plate in order to identify the correct pillar To facilitate fixing of pillars it helps to provisionally fix the pillars with rope clams W perpendicular distance step nose to underside of lower rail X floor to lower end of...

Page 6: ... the connection with the splice bolts and nuts provided Check the clearance dimensions Ensure that the actual measurements correspond with the clearance dimensions on the layout drawing Remember Vertical clearances are measured from the centreline of the tube this is also the lower point of the bracket on the railway to the stair nose or to the floor With the tubes in position check all splice con...

Page 7: ...nd spring washer to the fixing screws otherwise the screws will hit the drive gear tooth wheel in the back of the drive unit Drive wheel Drive unit control board Frequency inverter Current donator Mains filter Main power switch Main contactor control board Transformer Emergency hand wheel Motor Gear box Upper ultimate limit switch Connect tube wire Connect tension cable wire Connect earth wire Fix...

Page 8: ... of the tension and support rope system Dismantle the mains filter form the drive wheel cover and also the complete drive wheel cover from the drive wheel Remove the over speed governor tube section at the bottom of the system and put the complete rope on the bottom close to the upper motor and make sure it does not get dirty ...

Page 9: ...e upper tube of the guide rail Put as much tension rope in the tube until the cable sticks out around 500mm on the lower rail end of the upper tube The put the fixing bracket for the tension rope on the end of the tensions rope See the following page for detailed description Put the tension rope support connection onto the end of the tension rope ...

Page 10: ...lector into the upper tube next to the fixing bracket Make sure the spring between the current collector and the upper fixing bracket is securely attached to the current collector This spring is responsible to make the electrical contact between the tension cable and the platform control board Fix spring with screwdriver on pin Sliding contacts connect rail with control board electrical mass Pull ...

Page 11: ... 2020 Omega platform lift page 11 of 52 Please note that there is only 1 spring installed between the tension rope and the current collector There is not spring between the collector and the support rope Fixing bracket Current collector Spring ...

Page 12: ...ower floor so the support rope does not get dirty when it gets out on the lower tube end Enter the lower rope into the over speed governor tube section It might be necessary to release the tension spring in order to facilitate entry of the rope into the safety gear tube section This spring later should be set to the same tension again after the rope is installed The teeth of the wheel have to enga...

Page 13: ...need to define the right length of the support rope Approach the over speed governor tube to the lower rail end to measure necessary support rope element length Check how many support elements of the tension rope have to be removed so that the there is still enough space for the fixing bracket of the support rope Overspeed govener tube Fixing bracket for support rope Measure amount of elements App...

Page 14: ...rves and is later reduced when the rope is tensioned Below a table that shows approximate gap length based on rail length Below it can be seen how the rope system should look before putting the platform onto the rail Add the drive wheel cover and the mains filter again onto the drive wheel This cover must be fixed before the rope is tensioned Makes sure elements are pressed together Gap of X mm be...

Page 15: ... the tension rope and the current collector There is not spring between the collector and the support rope Tension rope Support rope Connect wire for support rope on cable clamp blue cable Connect wire for tension rope brown cable Connect wire for rail tube green yellow cable Spring connection Make sure plastic cap and support rope is placed as shown here Current collector Fixing bracket Upper fix...

Page 16: ...emove the conical rollers from the lower carriage Carefully lift the carriage into position guiding the upper carriage rollers onto the upper tube Ensure that the rope fixing brackets fit between the bosses of the upper carriage Be careful not to scratch the paint on the tubes Note The carriage weighs about 90 kg so two people should install it to ensure safety and avoid damage Tighten the screws ...

Page 17: ...dd tensioning device 4 Tension the rope by around 40mm 5 Tighten these bolts after the rope is tensioned 6 Add 2 rope clamps to fix rope 10 Connect support rope 9 Connect tension 11 Put cover 12 Attach remaining rope in this 7 Add plastic tube 8 Connect to rail Step 5 Tightening and connection the ropes Note Make sure you reinstalled the cover of the drive box before tightening the rope ...

Page 18: ...urrent collector and the support rope to the platform control board as described on the previous page Connect the tension rope wire from the drive unit control board to the current donator on the drive wheel and also connect the earth and the tube wire to the rail next to the current donator Connect the upper ultimate limit switch to the drive unit control board connector name NESO Connect the on ...

Page 19: ...ust the position of the control cam in reference to the limit switch device on the rail The bypass switch has to be activated before the levers for unblocking of the barrier arms touch the control cams on the rail Levers for unblocking of the barrier arms at the upper and lower control cam Bypass switch S16 and lever Landing stop switches ...

Page 20: ...upted In the upper stop position and also intermediate stop positions the platform floor should be at the same level as the landings On the lower landing the carriage should touch down slightly on the bottom with both buffers located on the lower end of the backside of the carriage Run the carriage out of the landings and back again If the lift does not stop in the correct position adjust it as ne...

Page 21: ...bottom of the landing area Also fix the ring at an angle of around 45 to the side of the ramp and at a distance of around 2 3 inside the slot This ensures best operation Check the loading ramps for proper operation In folded and unfolded position of the platform the ramps are also used as safety pads When fixing the ramp ensure that it still can be pushed in order to activate the safety switches S...

Page 22: ...be selected Serial Number X X Serial number can be read Errors X X The last 20 errors that occurred can be read and the lift of errors can be deleted Acknowledge errors X This function allows acknowledging an error and thus setting the unit into function again in the landings Operation time X X The operating hours of the unit can be read and reset Alert output X Allows adjustment of the used alert...

Page 23: ...guage Error 20 different errors can be determined and read Menu item Parameter Meaning Description Error list This shows a list of the error that occurred Clear errors Deletes list of errors Acknowledge error With this function the present failure will be deleted and the function of the lift will be restored if the error was eliminated Errors can only be acknowledged when the platform is in a land...

Page 24: ... frequency can be chosen Remote radio control version 2 different versions of remote controls can be defined Menu item Parameter Meaning Description Radio version 1 Teleradio TRX M SOR Defines version of radio control system 2 Schmidiger T60 RX WEI Menu item Parameter Meaning Description Signal ON OFF ON Signal ON This parameter shows if the visual signal on contact W1 on platform control board is...

Page 25: ...F XAUF XAB XV1 and XV2 The frequencies cannot be defined in the menu but need to be adjusted directly at the FI 3 Inverter with Modbus The FI is controlled via serial data network cable The frequencies have to be defined in the menu FI Model 1 Schneider Ativar V12 Defines the inverter type used INFO Is only possible when choosing parameter 3 in the control type menu item 2 Yaskawa V1000 FI Frequen...

Page 26: ... the drive way is measured and the impulses counted INFO If the impulse controls is OFF then the drive frequency for straight runs will be used on all runway Is only possible when choosing parameter 3 in the control type menu item OFF Impulse OFF Pulse ratio 15 100 80 Defines transmission from the motor shaft to the sprocket See Attachement C Fan t overrun 1 9 2 seconds Defines overrun of the vent...

Page 27: ...hat allows for releasing and pressing again of direction button to continue driving out of intermediate landing Call open ON Call and send the platform when open If this parameter is on then the open platform can be call and sent by the external hall call stations when transporting goods Attention This option can only be chosen if the entire driveway of the platform is totally visible from the hal...

Page 28: ...is is set by default to 25Hz On the first point where the platform should change the speed it will then switch to drive speed which is normally set to 50Hz To programme a point the lift has to run to the required point and stop Then the point is saved by pressing 1 time the alarm button on the platform Then the platform can drive to the next point to programme The following points on the driveway ...

Page 29: ...n down to test the changing of the speeds in the saved points If there is a problem with the teach in process and a point cannot be saved then one of the following error messages will show on the display Display Description invalid interval The platform always has to drive with curve speed slow speed into a landing station Otherwise this error will show point too close The distance between 2 point...

Page 30: ...uisite is that a learn trip has been completed successfully At all times a park position can be approached only when outgoing from a stop position To define the starting position the menu item Start park pos has to be selected However this can only be done in one stop position bottom middle top Then exit the menu and move the platform to the desired park position park position Once there change to...

Page 31: ...llowing table lists all error codes and their cause or effect The number is shown on the Display for example Error 20 The numbers in the parentheses are those symbols that are displayed blinking on the seven segment display on the drive Name Number Reaction Possible Cause No error 0 Pulse timeout 1 1 Only slow ride Timeout pulses No pulses from the pulse generator were counted while driving Causes...

Page 32: ...he limit switch curves were adjusted after the learn trip Tolerance field error intermediate stop position 7 7 Only slow ride If during normal travel the counted pulses deviate too much from the stored pulse values The cause may be that the limit switch curves of the intermediate stops were adjusted after the learn trip Pulse at stop position 8 8 Only slow ride If during normal ride more than a ce...

Page 33: ...stop position When a short circuit occurs between the support rope and the tube An approach from the stop position is no longer possible as long as the signal is present This error also occurs when the resistor RV on the platform is not properly connected or has a resistance of about 50 ohms Following error Safety switch triggered Rocker makes short circuit SPI timeout drive 16 1 Ride is interrupt...

Page 34: ...d Contact manufacturer Software reset occurred BOR occurred drive 24 9 Ride is interrupted This error occurs with a very short power failure Internal FI error 25 A Ride is interrupted Indicates if an internal error has occurred in the drive Troubleshoot the error in the FI error list according to the FI display Page 387 FI overcurrent 26 B Ride is interrupted Overcurrent has occurred at the drive ...

Page 35: ...er off A powerloss d Power failure at platform Power off P powerloss p Status display in normal operation If the ride can not be started because there is no requirement for example emergency stop button pressed it will be displayed on the platform s display during normal operation Then the display appears for example Cause Circuit P The status indicator is more dominant than an error code i e If t...

Page 36: ... set properly S11s Occurs when a barrier is not in the correct position That could be when a barrier bar was unlocked Switch S11s not pressed although this should have been S11u Displayed when the barriers are opened and they are already fully open S33 Occurs when the side flap for the 2nd actuator is not closed properly Overcurrent current limit Occurs when the actuator absorbs too much current w...

Page 37: ...the control boards Check clearance of the platform to the steps and opposite walls under full load Check function of directional safety switches safety bottom under pan loading ramps landing stop limit switches Check ultimate limit switches function Check barrier arm safety switch function Check proper platform position at lower stop under full load make sure safety bottom is not pressed before lo...

Page 38: ...e operation modus The following 2 jumper positions are possible Please note that no other than these 2 positions can be active otherwise the board can be damaged Standard operation Emergency operation If the jumper J1 was correctly changed then the LD23 should be on If this is on the platform can be moved But the drive commands can only be given from the external control radio or hard wired At the...

Page 39: ...er of this data is guaranteed by the use of the Powerline technology and the applied data transfer protocol Additionally it is possible to add an optional Ethernet module in order to allow for remote diagnosis via de internet Security concept For any drive command a double signal transfer is necessary between the 2 controls Any drive command always needs to be processed by both control systems thu...

Page 40: ...on shows a schematic overview of the main communication components of the drive unit Drive unit control board The drive unit control board takes processes all commands to run the main motor and also controls a few safety switches located on the drive unit or rail The main components can be seen in the following picture The drive unit control has interfaces to communicate with the platform controls...

Page 41: ...5 BUS LEDs is on during data transfer Button S1 Button S2 for teaching of remote radio control 7 segment status display Short curcuit rail cable LED20 Impulse generator LEDs on when impulse generator is active LED is on when unit is in emergency use Motor temperature LD19 off when motor is overheated Jumper J1 Normal Use Emergency Use Jumper 6 Supply main contactors AC or DC Status LED zur Powerli...

Page 42: ...nd wheel switch Reserve safety circuit bridged Ultimate upper limit switch Motor ventilation Current donator for tension rope and tube Voltage supply from transformer Tension supply for main contactors and contactor feedback Optional potential free contact for error output normally empty Optional potential free contact for emergency call normally empty Inverter K11 contact Optional contacts for in...

Page 43: ...mergency modus As a security measure this button has to be pressed in order to be able to drive the unit in emergency use See page 38 Button S2 Is used to teach the radio controls senders Jumper J1 This jumper controls the operation modus The following 2 jumper positions are possible Please note that no other than these 2 positions can be active otherwise the board can be damaged Standard operatio...

Page 44: ...nts for the platform control Via the tensions rope the platform is supplied with voltage and information For the drive commands the user can use a handset or a joystick connected to the platform control The status of the platform can be seen on the LCD display A 7 segment display shows the current status of the unit The platform control has also 2 outputs to steer actuators 1 is generally used to ...

Page 45: ...contrast on LCD display Button S3 to display SPI transmission data Jumper J1 to choose hand side of installation Powerline board 7 Segment stauts display R39 to adjust charging voltage for batteries R50 Overcurrent Actuator 1 R63 Overcurrent Actuator 2 LD29 Overcurrent actuator 1 LD23 Overcurrent actuator 2 Status LED Powerline Transmission LED is on if security circuit is closed ...

Page 46: ...witch S11P Intermediate landing stop switch S29 Reserve contacts normally empty Consumer load for safety circuit Left lateral contact bars Upper limit switch S27 Right lateral contact bars Right ramp switch S13 Safety bottom switches S17 Left ramp switch S12 Right lateral contact bars Left lateral contact bars Lower limit switch S28 Battery power supply Limit switch 2nd actuator empty Limit switch...

Page 47: ...rrier left LD21 S15 Barrier right LD22 S33 switch LD23 Overcurrent LD24 Safety circuit open LD25 S27 switch LD26 S28 switch LD27 KFahrAUF1 LD28 KFahrAB1 LD29 Overcurrent LD30 S34 switch LD31 Safety circuit closed LD32 S17 Safety bottom LD34 Shortcut between support rope rail LD37 Ultimate stop switch LD201 TX ON LD202 PKT PKT LD203 BIU BIU LD205 RESET LD33 Landing switch LD36 Reserve 2 LD35 Reserv...

Page 48: ...February 2020 Omega platform lift page 48 of 52 Switch positions in the platform The following figure shows the switch positions and the corresponding LEDs of the platform depending on the position of the platform floor and the barrier ...

Page 49: ...programmed See page 50 for details Button S3 If this button is pressed then the 7 segment display does not show anymore the status but shows the SPI transmission data This function can be used for fault finding Jumper J1 The position of this jumper defines the hand side of the installation The rail can be installed on the right or left hand side looking at the staircase from the lower level For co...

Page 50: ...linking of the LED The remote radio controls have different LED status indications The below status refers to the radio control model TX OMDE V 01 LED status Description Green light Radio signal ok and drive command is active Orange light Radio signal ok and platform is not driving or folding A reason can be that the platform is driven from the platform control or that a safety circuit is open in ...

Page 51: ... the platform mechanics Actuator slider Hook for barrier arms opening Ramp activation Barrier arm linkage Ramp linkage Ring screw Central platform mechanism plate Lateral contact bar Switch for lateral contact bar Switch for lateral contact bar Ball bearing linkage Mechancial stop for folding of platform Unblocking of barrier arms ...

Page 52: ...orm is open it must click when pressed Otherwise adjust S11o must be pressed when platform is closed Otherwise adjust Between the main bearing and the platform sliding mechanism a minimum distance of 1 2mm must be given This can be adjusted by changing the length of the ball bearing connection between the platform and the carriage This is important so that mechanical force of the platform in an un...

Page 53: ...ction Make sure that the connection between the spring and the bearing is correctly put together afterwards The connection metal parts have a slight bend It is important for reassembly that they are put back in the same way Disconnect the electrical wiring between the platform floor and the sidewall Disconnect fixing screw from the treaded pinhole of main platform hinge bearing Remove the main bea...

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