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Leetro MPC6575, Manufacturer'S Manual

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Leetro MPC6575 Manufacturer'S Manual Download Page 7

Preface 

1 

Chapter 1

 

Preface 

Thank you for using Leetro™ motion controllers. MPC6575, specially designed for close-loop 

laser engraving and cutting system. 

This manual will instruct you on using MPC6575 in details. 

Please read the instructions carefully before using MPC6575.   

 
 
 

 

Warning 

User should debug the system with full consideration on 
protection measures to avoid any machine damage or 
human injury   

 

 

 

Prohibited 

Do not connect or use the Products without understanding 

this manual.   

 

 

 

Prohibited 

Do not subject the Product to water, corrosive or flammable 
gases, and combustibles.

 

 

 

 

 

Prohibited 

Do not disassemble, modify nor repair the Products 
without being authorized. 

 

Summary of Contents for MPC6575

Page 1: ...MANUFACTURER S MANUAL MPC6575 Beta 1 0 Leetro Automation Co Ltd Building 8 B Dayi Zone of Incubating Hi Tech No 1 South 2nd Keyuan Rd Chengdu 610041 CHINA www leetro com...

Page 2: ...nse under its patent rights of others Step Servo and Leetro are trademark of Step Servo Co Ltd Step Servo Co Ltd s general policy does not recommend the use of its products in life support or aircraft...

Page 3: ......

Page 4: ......

Page 5: ...CESSING INTERFACE 11 5 7 DOWNLOAD FROM USB STICK 12 5 8 ERROR ALARM INTERFACE 12 5 8 1 Introduction 12 5 8 2 Stop Caused by Soft Limit 12 5 8 3 Stop Caused by Hardware Limit 13 5 8 4 No Memory Space 1...

Page 6: ...ATA 33 9 1 UPGRADE FIRMWARE 33 9 2 DOWNLOAD DATA 34 CHAPTER 10 WORK STATUS INDICATOR LIGHTS 35 10 1 INDICATE ERROR CODE 35 10 1 1 Work Status Indicator Light 35 10 1 2 Error Code Description 35 CHAPTE...

Page 7: ...tructions carefully before using MPC6575 Warning User should debug the system with full consideration on protection measures to avoid any machine damage or human injury Prohibited Do not connect or us...

Page 8: ...py the process file to USB stick and load it to MPC6575 through the USB interface in the controller Then Run the processing work with PAD03 control panel MPC6575 can be connected to the computer with...

Page 9: ...Installation 3 Chapter 3 Installation 3 1 Main Board The mainboard adopts six M3 bolts...

Page 10: ......

Page 11: ...Installation 1 3 2 PAD03...

Page 12: ......

Page 13: ...J2 HMI RS232 support HMIs such as EasyView BYDseries HMI PAD03 etc based on Modbus Protocol J2 adopts DB9 pin plug Pin2 Pin3 Pin5 and Pin9 are used Pins 1 2 3 4 5 6 7 8 9 Description TXD RXD GND 5V US...

Page 14: ...Controller Rev 1 0 2 z Wiring of J2 and EasyView RS232 PLC EasyView PLC MPC6575 J2 z Wiring of J2 and PAD03 RS232 PAD03 MPC6575 J2 z Wiring of J2 and BYDseries HMI RS232 PLC BYDseries HMI PLC MPC6575...

Page 15: ...ut Power Pins 1 2 24 24VDC GND 24V Ground Group 2 IN Inputs Pins 1 2 3 4 5 6 IN1 Foot Pedal Switch INT2 Uncapping protection INT3 Speed zero clamp input INT4 General input 4 GND 5 24V Group 3 OUT Outp...

Page 16: ...Control Signal Pins 1 2 3 4 Y_DAC Y axis analog output GND Analog GND Y_EN Y axis servo enable output Y_ALM Y axis servo alarm input Group 7 X AXIS X axis Servo Motor Control Signal Pins 1 2 3 4 X_DAC...

Page 17: ...in damage of components while low voltage could result in problem in operation Warning Do NOT connect the 5V and GND pins of Z_AXIS to external 5V power supply for the two pins are the power outputs...

Page 18: ...wly Laser Laser on off Stop Cease the processing operation Test The laser head will run along the outline border of the processing data Start Pause Start pause the processing operation Esc Exit curren...

Page 19: ...PAD03 Operation 7 5 2 Connection z Connect MPC6575 J2 to PAD03 RS232 PAD03 MPC6575 J2 5 4 3 2 1 5 4 1 2 2 TXD 3 RXD 5 GND 9 5V...

Page 20: ...Pieces The value indicates how many pieces of the same work you want Del Delete the file Press or to select the option you want to edit Selected option will be highlighted Press or to set the value o...

Page 21: ...ordering finished press to return to the main interface Press Z button text displays as follows Press or to generate Z axis jogging Press Datume to make Z axis do homing motion Press Stop to stop the...

Page 22: ...If the value is not 0 press Laser and laser will shoot a certain time as set by the user PMOV SET Select this option and press The PMOV SET interface is as follows Press or to adjust the value Press...

Page 23: ...ows Stopped Press Esc to back to the main user interface Press the button Start Pause during the processing to shift between commands such as start and pause The pause interface is as follows Once the...

Page 24: ...USB stick is detected without error the controller starts downloading the processing file from the USB stick User interface of PAD03 displays as follows Once the downloading completed the buzzer star...

Page 25: ...e worktable range 5 8 4 No Memory Space Causes 1 The number of downloaded files exceeds 32 2 Downloaded files are oversized The file size exceeds 32M or 128M MPC6515 Version above 4 1 1 0 Solution Kee...

Page 26: ...correct one 2 Delete the processing file in MPC6515 and re download the processing file matching with the firmware 5 8 7 Mismatched HRD and FMW Causes The upgraded firmware is not supported by the cur...

Page 27: ...rvo motor drive is limited 5 8 9 Speed Zero Clamp System is under speed zero clamp 1 Speed zero clamp input is effective Caution USB flash disk should be formatted to FAT16 if fail to follow this inst...

Page 28: ...the touch screen Communication Cable Connect the touch screen to the serial interface of MPC6575 How to Make WeinView EasyView Programming Cable WeinView EasyView COM1 in PC DB 9 Connector Female Head...

Page 29: ...e serial port i e COM1 and enter the EasyBuilder edit window The serial number of ports related with the practical wiring Click Open and following window pops up Select and open the edited interface p...

Page 30: ...11 9 8 17 19 18 16 15 6 5 4 3 2 1 MT510 PC RS 232 9 D PLC RS 232 9 D MT510 1 8 6 7 2 3 4 9 5 MT510 1 8 6 7 2 3 4 9 5 6 7 9 8 1 3 2 4 5 6 7 9 8 1 3 2 4 5 6 7 9 8 1 3 2 4 5 6 7 9 8 1 3 2 4 5 6 7 9 8 1...

Page 31: ...r 8 RD 2 TD 7 TD 3 RD 5 GND 5 GND Connect MPC6575 to Host Touch Screen MPC6575 RS 232 9 pin Female Header Host Touch Screen RS 232 9 pin Female Header 2 TD 3 RD 3 RD 2 TD 5 GND 5 GND 6 3 Operation 6 3...

Page 32: ...interface Laser time and power can be set in this interface The default laser time is 0millisecond and can be edited within the range of 0 99999ms The default percentage of laser power is 100 and can...

Page 33: ...to move the laser and loose the direction button to stop the laser If the jog distance is set to be 100 0mm for example each time the user press the direction button the laser will move a distance of...

Page 34: ...s the laser power percentage at high speed Both values can be adjusted within the range of 0 100 The default value is 100 z Pcs The number of workpieces to be processed This value can be edited within...

Page 35: ...e the processing on the fly When the laser paused press this button again to resume the work z Stop Press this button to stop the processing and moves the laser back to the starting point of the proce...

Page 36: ...mmunication Cable Connect the text display to the serial interface of MPC6575 How to Make Text Display Programming Cable Text Display COM1 in PC DB 9 Connector Female Header DB 9 Connector Female Head...

Page 37: ...power The first value indicates the laser power percentage at low speed The second value indicates the laser power percentage at high speed Both values can be adjusted within the range of 0 100 The d...

Page 38: ...move to the next option There are four options such as speed low speed power high speed power and pieces User can edit the option which is highlighted with the cursor by pressing the number buttons in...

Page 39: ...ress to return to the main interface The other buttons are invalid 7 1 7 Work Interface When cursor is nonactivated press to shift the interface from the main interface to the work interface Following...

Page 40: ...the starting point of the processing Remark button is used for emergency stop Press button in high speed movement will cause severe strick to the laser machine button is used for deceleration stop It...

Page 41: ...he control panel of MPC6575 Take MT506LV45WV as an example 8 1 Protocol and System Setting Standard Modbus Protocol PLC Type Modbus RTU Baud rate 9600bps Data bit 8 bit Stop bit 1 bit Verify None 8 2...

Page 42: ...12 0x ON Z axis Datum Button 13 0x ON XY axes Datum Button 14 0x ON Speed 1 during processing Button 15 0x ON Speed 1 during processing Button 16 0x ON High speed power 1 during processing Button 17...

Page 43: ...x BIN 16 1 Completed pieces 7 4x BIN 16 1 Reserve 8 4x BIN 32 2 Shooting time low 16 bit 9 Shooting time high 16 bit Shooting time unit Millisecond 10 4x BIN 16 1 Jogging distance 11 4x BIN 16 1 Reser...

Page 44: ...tart 0 Stop 1 Pause 0 Resume Status Code 0x0002 is processing 0x0003 processing is paused 0x0004 bordering 0x0008 cut border 0x0010 XY axes is homing Datum 0x0020 Z axis is homing Datum 0x0040 USB sti...

Page 45: ...file which indicates the controller is upgrading the firmware User can also tell the upgrading status through the indicator light in the USB stick 5 When the firmware is upgraded successfully D1 flas...

Page 46: ...ith the control panel Notice Downloaded configuration file can only be effective after having been selected and run Downloaded processing file can be started directly Notice If you use MPC6515 for the...

Page 47: ...75 is powered on and started D1 keeps shining D2 indicate pulse output status of Z axis D2 keeps shining when Z axis is outputting pulses and stops shining when outputting stopped D3 indicate pulse ou...

Page 48: ...e and re download the processing file and config file 0xe1 Mismatched firmware and controller i e the firmware of MPC05GA is used for MPC6515 by mistake Apply the controller matching with the firmware...

Page 49: ...sibly caused by forgetting to download the cfg file or the cfg file doesn t match with the firmware Re download correct configuration file 0xf2 Mismatched firmware file fmw and hardware file hdw Re do...

Page 50: ...MPC6575 Close loop Laser Engraving Cutting Controller Rev 1 0 38...

Page 51: ...also display the status during the download progress 11 1 2 Instruction Pin OUT3 USB stick indicator light signal in MPC6575 MCV1 1 board can be used for driving relay or LED to show the download stat...

Page 52: ...trol panel to drive an LED or other indicator light showing the processing status 11 3 2 Instruction Pin OUT2 Process completion indicator light signal in MPC6575 MCV1 1 board can be used for driving...

Page 53: ...should be set according to specifications of the laser power supply and laser tube applied to the machine 11 6 Soft Limit under Immediate Mode Functionality This functionality is effective only on th...

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