background image

1.3 PRINCIPLES OF OPERATION

Pouch Laminating Two sheets of film are put together with thermal adhesive facing 

each other and sealed at one edge forming a pouch. An item to be laminated is placed 

between these two sheets of film. The pouch with the item to be laminated is placed 

on a sled and slid into the pouch laminator. The pouch laminator has one set of rolls. 

The bottom roll is cold and driven. The top roll is heated and idles. When the sled with 

pouch intact is slid into the laminator, the top and bottom rubber rolls come in contact. 

The bottom roll pulls the sled through and the top roll heats the pouch and activates the 

thermal adhesive. The film’s adhesive is pressed into the ink and fibers on the surface 

of the item being laminated. 

Mounting & Laminating One sheet of laminating film is sealed to the lead edge of a 

mounting board. The thermal adhesive on the board and the thermal adhesive on the 

film, face each other. An item to be mounted and laminated is placed between the film 

and the board. When the board is slid into the laminator, the top and bottom rubber 

rolls come in contact with the mounting board. The bottom roll pulls the board through 

and the top roll heats the film. The film’s adhesive and the board’s adhesive are 

pressed into the ink and fibers on the surface of the item being mounted.

Mounting – Only The mounting board has a thermal adhesive on one side. An item to 

be mounted is placed on the thermal adhesive side of the mounting board. A release 

liner sheet with silicon coating on one side is placed over the surface of the item and 

covering the entire board (with the silicon surface facing item and board to prevent 

adhesive from the mounting board transferring to the top heated laminating roll). When 

the board is slid into the laminator, the top and bottom rubber rolls come in contact with 

the mounting board. The bottom roll pulls the board through and the top roll heats the 

item to be mounted and the mounting board. The board’s adhesive activates and is 

pressed into the ink and fibers of the item being mounted.

 

5

Summary of Contents for 44" Pouch

Page 1: ...READ ALL PRECAUTIONS INSTRUCTIONS CAREFULLY BEFORE OPERATING LAMINATOR Setup Instruction Operation Maintenance 44 POUCH LAMINATOR Operation Manual ...

Page 2: ...iples of operation 5 1 4 Warranty 6 2 0 UNPACKING AND INVENTORY 8 3 0 SAFETY PRECAUTIONS 10 4 0 SETUP OPERATION 12 4 1 Warm up to operating temperature 12 4 2 Pouch Laminating 12 4 3 Mounting Laminating 14 4 4 Mounting 15 5 0 MAINTENANCE 16 5 1 Monthly Service Schedule 16 5 1 2 Rubber Roll Cleaning 16 ...

Page 3: ...anual Read the manual before using the laminator Keep the manual with the machine and periodically review the instructions This manual also contains the warranty Additional copies are avail able from the manufacturer We take this opportunity to thank you for selecting this Pouch laminator and to assure you of our commitment to your satisfaction with our products As you unpack your new laminator pl...

Page 4: ...es that set it apart from other models Variable Heat Control The heat may be adjusted by the turn of a knob from 200 to 400 degrees Fahrenheit Rubber Roll Adjustment from 0 to 1 1 2 The roll height adjustment graduations are 0 1 16 1 8 3 16 1 4 3 8 1 2 5 8 3 4 1 1 1 4 1 1 2 3 ...

Page 5: ... 2 up to 38mm Dimensions 66L 16H 19W 1677mm L 406mm H 483mm W Shipping Dimensions 72L 24H 26W 1829mm L 609mm H 660mm W Weight Shipping weight 130 200 Lbs 59 91 Kg Power Supply Requirements 110 125V Model 208 240V Model 110V 20 amp single phase 50 60Hz 50 60Hz 15 amp Supply connector 125V 208 240V NEMA 5 20R NEMA L6 20R 4 ...

Page 6: ...her An item to be mounted and laminated is placed between the film and the board When the board is slid into the laminator the top and bottom rubber rolls come in contact with the mounting board The bottom roll pulls the board through and the top roll heats the film The film s adhesive and the board s adhesive are pressed into the ink and fibers on the surface of the item being mounted Mounting Only T...

Page 7: ...ufacturer war rants these items their warranty is in turn passed on to the original purchaser of the laminator Ledco Inc does not incur any obligation or liability as a result of the warran ties which are the sole responsibility of the appropriate individual manufacturer Any pouch laminator that proves defective during the warranty period may be returned to Ledco Inc unless it is decided that the ...

Page 8: ...or authorizes any other person to assume it for any other obligation or liability in connection with the sale of this laminator except as provided for above Further this warranty will not apply to any machine or part thereof which has been damaged as result of an accident or as a result of abuse misuse or neglect of the ma chine The warranty is also void if the pouch laminator has been altered or ...

Page 9: ... 2 Hold damaged goods with container and packing for inspection by the examining agent Ledco will arrange the inspection 3 DO NOT RETURN ANY GOODS TO LEDCO PRIOR TO AUTHORIZATION BY LEDCO 4 Submit a copy of the inspector s report to Ledco Ledco will file the claim with the carrier Ledco will replace your machinery if necessary You will be credited for the damaged machinery when the claim is process...

Page 10: ...tional 4 Never use this laminator for other than its intended use 5 Never immerse your laminator in whole or part in any water or other liquids 6 Never enclose your laminator while in use as to interfere with its proper ventila tion 7 Never operate the laminator with a damaged cord plug or after the laminator has been dropped or damaged in any manner 8 Never operate this machine if it is not worki...

Page 11: ...uce the risk of electri cal shock this plug is intended to fit only a grounded outlet of proper amperage and in only one way If it does not fit in the outlet contact a qualified electrician Do not modify the plug in anyway 18 If the supply cord is damaged it must be replaced by a special cord available from the manufacturer or servicing agent NOTICE TO EMPLOYER A copy of these safety precautions must...

Page 12: ...ine to warm up to operating temperature 4 2 POUCH LAMINATING You will need a proper sized mounting sled flat board used to carry pouch through laminator while keeping it flat and smooth and the proper sized pouch Pouch size Sled size 18 5 x 24 5 21 x 28 25 x 37 27 x 40 37 x 49 40 x 52 When ready to laminate please follow these easy steps 1 Turn on your machine by pressing the ON SWITCH 2 Set to reco...

Page 13: ...lap on front of sled making sure at least 1 2 is under flap Square pouch on sled 10 SET MACHINE GAP OPENING TO 1 4 by pulling out Gap Knob on right side of machine and turning to the proper setting Pull out to set and then push in to hold 11 Insert pouch and sled into laminator making sure they are square to laminating rolls 12 Remove sled as soon as it exits laminator BE CAREFUL NOT TO TOUCH POUCH...

Page 14: ...nd insert item to be mounted and lami nated between the film and board Make sure item is square to edges of board 6 SET MACHINE GAP OPENING TO THE THICKNESS OF THE MOUNTING BOARD example 3 16 board 3 16 gap by pulling out Gap Knob on right side of machine and turning to the proper setting Pull out to set and then push in to hold 7 Insert board into laminator sealed edge FIRST making sure the film is...

Page 15: ...oard 6 Tack item to board using a heat seal iron or glue stick Tack only the front two corners of the item 7 SET MACHINE GAP OPENING TO THE THICKNESS OF THE MOUNTING BOARD example 3 16 board 3 16 gap by pulling out Gap Knob on right side of machine and turning to the proper setting Pull out to set and then push in to hold 8 Place release sheet over entire surface silicon side down This prevents ad...

Page 16: ...cleaning pad such as the white Scotch Brite Trademark of 3M pad which may be purchased in the household section of your grocery store the green pads are too abrasive Use COOL CLEAN to clean the rollers available through your local LEDCO dealer Rub firmly but do not scrub the rollers vigorously as this will mar the surface Do not use sharp metal objects or steel wool as these will also mar the rolle...

Page 17: ...NOTES 16 ...

Reviews: