Leadshine Easy Servo Series Hardware Installation Manual Download Page 4

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HWMN-ES-R20131312

Problem Symptoms and Possible Causes

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Warranty

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Exclusions

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Obtaining Warranty Service

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Warranty Limitations

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Shipping Failed Product

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Contact Us

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Summary of Contents for Easy Servo Series

Page 1: ...Hardware Installation Manual Easy Servo Drives HMN_ES_R20130312 http www Leadshine com ES D508 ES D808 1008 ES D2306 ...

Page 2: ...his document Caution Make sure the power supply voltage dose not exceed the drive s input range Double check the connections and make sure the power lead polarity is correct Warning Do not set high current for small stepper motor It is possible that the motor will be damaged Caution Disconnect the motor from the load if you are not sure the move direction Adjust the axis in the center before tryin...

Page 3: ...ng PC 9 Configuration 10 Configuring ES drive by DIP Switches 11 ES D508 11 ES D808 D1008 12 Configuring ES drive in PC Software 13 Calculating Rotation Speed and Angle 13 Rotating the Easy Servo Motor by Motion Controller 14 Rotating the ES Motor in PC Software 14 Power Supply Selection 15 Regulated or Unregulated Power Supply 15 Multiple Drives 15 Selecting Supply Voltage 15 Recommended Supply V...

Page 4: ...iv HWMN ES R20131312 Problem Symptoms and Possible Causes 19 Warranty 20 Exclusions 20 Obtaining Warranty Service 20 Warranty Limitations 20 Shipping Failed Product 20 Contact Us 21 ...

Page 5: ...servo and stepper motor technologies and delivers unique capabilities and enhancements over both while at a fraction of the cost of a servo system Getting Start To get start you need one Easy Servo drive one Easy Servo motor stepper drive with encoder and a DC AC power supply for a first time evaluation A motion controller like indexer pulse generator or PLC is required too when you need to rotate...

Page 6: ...s Wiring Diagram of ES D508 and ES M323XX Wiring Diagram of ES D808 1008 and ES M2XXXX Or RS232 Cable USB 232 Converter Motion Controller Encoder Cable Motor Power Cable Power Supply Or RS232 Cable USB 232 Converter Motion Controller Encoder Cable Motor Power Cable Power Supply ...

Page 7: ...or both power supply and motor connection Looking at the drive cover you should find the printed Vdc and GND symbol Connect the positive wire to Vdc terminal and connect the negative wire to GND terminal Note that the power should be switch when you make the connections Note Do not exceed the input voltage range of the Easy Servo drive Please consult Power Supply Selection chapter in the manual fo...

Page 8: ...1008 AC Power Connection of ES D1008 ES D2306 The ES D2306 requires two powers input as follows The main power is used to energize the motor and the control power is used for logic circuit Typically they can share the same AC power AC Power Connection of ES D2306 AC AC High Voltage AC AC AC Power 20 70VAC L N PE Main Power L N PE Control Power L N AC Power 150 230VAC AC AC High Voltage DC Power 30...

Page 9: ...nd W Just connect them to the corresponding terminals of the ES D508 as follows Connect ES M323XX to ES D508 ES D808 and ES M223XX The ES M223XX has four wires A A B and B Just connect them to the corresponding terminals of the ES D808 as follows Connect ES M223XX to ES D808 A A B B ES D808 A A B B ES M223XX U V W ES D508 U V W ES M323XX ...

Page 10: ...ase note that the Easy Servo Drive can not work without encoder feedback ES D508 and ES M323XX The encoder output of the ES M323XX is a HDD15 male connector Just plug it to the ES D508 s feedback encoder connector Encoder connection between ES D508 and ES M323XX ES D808 1008 and ES M223XX ES M234XX The encoder output of the ES M223XX ES M234XX is a HDD15 connector but the drive s encoder input is ...

Page 11: ... is needn t to disable the drive just leave it unconnected In a NPN sourcing type output the control signals share the same positive terminal ES DXXX PUL 1 DIR 3 PUL DIR 2 4 ENA 5 ENA 6 VCC Step Direction Enable Controller R R R ES D508 R 0 if VCC 5V R 1K Power 0 125W if VCC 12V R 2K Power 0 125W if VCC 24V R must be connected to control signal terminal Control Signal Connector ES D808 1008 VCC 5 ...

Page 12: ...1 DIR 3 PUL DIR 2 4 ENA 5 ENA 6 Step Direction Enable VCC VCC VCC R R R ES D508 R 0 if VCC 5V R 1K Power 0 125W if VCC 12V R 2K Power 0 125W if VCC 24V R must be connected to control signal terminal ES D808 1008 VCC 5 24V R can be removed Connect ES DXXX to PNP sourcing type controller ES DXXX Controller Control Signal Connector PUL 1 DIR 3 PUL DIR 2 4 ENA 5 ENA 6 5V Step Direction Enable Connect ...

Page 13: ...are This software ProTuner is designed to configure the Easy Servo drive You can define the control mode microstep resolution current rate active level of inputs outputs in ProTuner The ProTuner can be downloaded from our website http www leadshine com or you may also get it from our CD It is recommended to get it from the website because it is always the latest Install it in your PC and make it r...

Page 14: ...8 Micro Step Resolution PPR Default 4000 Software Adjustable Default 1600 DIP Switch or Software Adjustable Holding Current Default 60 Software Adjustable Default 60 Software Adjustable Close loop Current Limit Default 100 Software Adjustable Default 100 Software Adjustable Current Loop Kp Auto Tuning at Power up Default 1500 Software Adjustable Current Loop Ki Auto Tuning at Power up Default 200 ...

Page 15: ...t Supply Voltage ES Motor ES drive 24VDC 36VDC 48VDC 60VDC ES M22310 ES D808 1500 200 1000 300 800 250 N A ES M22320 ES D808 3700 200 2000 300 1500 200 N A ES M23440 ES D1008 N A 4400 200 3000 200 2300 200 ES M23480 ES D1008 N A 4400 200 3000 200 2300 200 There are possible two methods to configure the Easy Servo drive as follows depending on the specific drive Configuring ES drive by DIP Switches...

Page 16: ...tion SW1 SW2 SW3 SW4 Software Configured Default 200 on on on on 800 off on on on 1600 Factory Setting on off on on 3200 off off on on 6400 on on off on 12800 off on off on 25600 on off off on 51200 off off off on 1000 on on on off 2000 off on on off 4000 on off on off 5000 off off on off 8000 on on off off 10000 off on off off 20000 on off off off 40000 off off off off 6 bit DIP Switches in ES D8...

Page 17: ...t to click Download to Drive to store the change to drive s NVM Consult the Configuration chapter for the recommended settings of different Easy Servo kit Refer to the software manual for more information about the parameters Calculating Rotation Speed and Angle You may also want to calculate the motor rotation speed and rotation angle before commanding any motion If the pulse frequency and counts...

Page 18: ... minimum speed limit for ES servo however the maximum running speed will be determined by the input voltage and current setting Rotating the ES Motor in PC Software There is a simple emulating controller that is used for self test in the ES drive It is not a full functionality controller but it do eliminates the troubles to setup a real motion controller when you want to test the ES drives or veri...

Page 19: ...of lower current rating than that of motor typically 50 70 of motor current The reason is that the drive draws current from the power supply capacitor of the unregulated supply only during the ON duration of the PWM cycle but not during the OFF duration Therefore the average current withdrawn from power supply is considerably less than motor current For example two 3A motors can be well supplied b...

Page 20: ...22310 ES D808 DC 30 80 V DC 36V RPS369 ES M22320 ES D808 DC 30 80 V DC 36V RPS369 ES M23440 ES D808 DC 30 80 V DC 60V RPS608 ES M23480 ES D808 DC 30 80 V DC 60V RPS608 Wiring Notes l In order to improve anti interference performance of the drive it is recommended to use twisted pair shield cable l To prevent noise incurred in PUL DIR signal pulse direction signal wires and motor wires should not b...

Page 21: ...by the holding current percentage similar to idle current of open loop stepper drives In normal working mode the ES monitors the actual shaft position all the time The current outputted to the motor changes dynamically based on the tracking error between the actual position and the commanded position Low holding current can reduce motor heating however also reduces the holding torque which is used...

Page 22: ...ecide what error to display according to their priorities See the following protection Indications table for displaying priorities Priority Time s of Blink Sequence wave of RED LED Description 1st 1 0 2S 5S Over current protection 2nd 2 0 2S 0 3S 5S Over voltage protection 3rd 7 0 2S 0 3S 5S Position Following Error Over current Protection Over current protection will be activated when continuous ...

Page 23: ...documentation to refer back to at a later date and these details will greatly assist our Technical Support staff in determining the problem should you need assistance Many of the problems that affect motion control systems can be traced to electrical noise controller software errors or mistake in wiring Problem Symptoms and Possible Causes Symptoms Possible Problems No power Microstep resolution s...

Page 24: ...or products returned to Leadshine for warranty service and Leadshine shall pay for return of products to customer Warranty Limitations Leadshine makes no other warranty either expressed or implied with respect to the product Leadshine specifically disclaims the implied warranties of merchantability and fitness for a particular purpose Some jurisdictions do not allow limitations on how long and imp...

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