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Tel: (86)755-26434369                                                 

13

                                                    Website: www.leadshine.com 

along with the ground (or chassis) wire, if available. 

Cable Shielding 

All  signal  wires  should  be bundled and  shielded  separately  from  driver  power  and 
motor  power  wires.  Power  wires  should  also  be  bundled  and  shielded.  When 
grounding  a  shield,  the  rule-of-thumb  is  to  do  so  at  the 

source

  of  power  while 

leaving the other shield end open. For example, in the case of  motor power wires, 
this  would  be  the  drive  side.  Ideally,  twisted  pairs  should  be  individually  shielded 
and  isolated  from  the  outer  shield,  which  encompasses  all  wires  within  the  cable. 
However, since this type of stringent shielding practice is often not required, typical 
cables do not provide isolation between inner and outer shields. 

System Grounding 

Good grounding practices help reduce the majority of noise present in a system. All 
common grounds within an isolated system should be tied to PE (protective earth) 
through a 

SINGLE

 low resistance point. Avoiding repetitive links to PE creating 

ground loops, which are a frequent source of noise. Central point grounding should 
also be applied to cable shielding; shields should be open on one end and grounded 
on  the  other.  Close  attention  should  also  be  given  to  chassis  wires.  For  example, 
motors are typically supplied with a chassis wire. If this chassis wire is connected to 
PE,  but  the  motor  chassis  itself  is  attached  to  the  machine  frame,  which  is  also 
connected to PE, a ground loop will be created. Wires used for grounding should be 
of a heavy gauge and as short as possible. Unused wiring should also be grounded 
when  safe  to  do  so  since  wires  left  floating  can  act  as  large  antennas,  which 
contribute to EMI. 

Power Supply Connection 

NEVER

 connect power and ground in the wrong direction, because it will damage 

the DCS810 driver. The distance between the DC power supply of the drive and the 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Tel: (86)755-26434369                                                 

14

                                                    Website: www.leadshine.com 

drive itself should be as short as possible since the cable between the two is a source 
of  noise.  When  the  power  supply  lines  are  longer  than  50  cm,  a  1000

µ

F/100V 

electrolytic  capacitor  should  be  connected  between  the  terminal 

GND

  and  the 

terminal 

+VDC

. This capacitor stabilizes the voltage supplied to the drive as well 

as  filters  noise  on  the  power  supply  line.

 

Please  note  that  the  polarity  can  not  be 

reversed. 

It is recommended to have multiple drivers to share one power supply to reduce cost 
if the supply has enough capacity. To avoid cross interference,

 DO NOT 

daisy-chain 

the power supply input pins of the drivers. Instead, please connect them to power 
supply separately. 

5. Tuning the servo 

Testing the servo 

You may wish to secure the motor so it can

t jump off the bench. Turn on the power 

supply,  the  green  (Power)  LED  will  light.  The  DCS810  has  default  parameters 
stored in the driver. If the system has no hardware and wirings problem, the motor 
should be locked and the driver should be ready. 

If  the  motor  jumps  slightly  and the  red LED  immediately  turns  on (flickers),  then 
either  the  motor  or  the  encoder  is  wired  in  reversal.  Open  the  tuning  software 
ProTuner and check driver status by clicking 

Err_check

. If it

Phase Error

, then 

reversal  motor  wires  or  exchange  encoder  inputs  and  try  again.  If  it

Encoder 

Error

,  please  check  encoder  and  its  wirings,  and  then  try  again.  If  it  still  doesn

work  after  you  followed  all  of  the  previous  steps,  please  contact  us  at 
[email protected]

If the red LED is off and the motor is normal, then you can start to tune the servo 
with selected tool. 

ProTuner

EZ-Tuner

 and 

STU

 are available for the DCS810. 

Summary of Contents for DCS810

Page 1: ...to any products herein to improve reliability function or design Leadshine does not assume any liability arising out of the application or use of any product or circuit described herein neither does it convey any license under its patent rights of others Leadshine s general policy does not recommend the use of its products in life support or aircraft applications wherein a failure or malfunction o...

Page 2: ...lated Power Supply 11 Selecting Supply Voltage 11 Prepare Controller 11 System Connections and Noise Prevention 12 Wire Gauge 12 Contents Tel 86 755 26434369 II Website www leadshine com Cable Routing 12 Twisted Wires 12 Cable Shielding 13 System Grounding 13 Power Supply Connection 13 5 Tuning the servo 14 Testing the servo 14 Tuning the Servo 15 6 Using Tips 17 Sequence Chart of Control Signals ...

Page 3: ...810A parameter visible tuning tools make the DCS810 much easier to tune The DCS810 is very easy to tune and all parameters are visible Parameter visible tuning tools including Pro Tuner Windows based setup software EZ Tuner Text Monitor and STU Small servo tuning unit can meet different tuning environments or requirements Features l 18 80VDC 0 20A 20 400W l Based on DSP control technology and high...

Page 4: ...Tel 86 755 26434369 4 Website www leadshine com Operating Environment and Parameters Cooling Natural cooling or forced cooling Environment Avoid dust oil fog and corrosive gases Ambient Temperature 0 ºC 50 ºC Humidity 40 95 RH Operating Environment Vibration 5 9 m s2 Max Storage Temperature 20 ºC 65 ºC Weight Approx 210 grams 7 41 oz 3 Connections Connector Configuration General information Contro...

Page 5: ...the driver and A B phase signals of encoder will reverse motion direction EN EN Enable signal This signal is used for enabling disabling the driver High level NPN control signal PNP and Differential control signals are on the contrary namely Low level for enabling for enabling the driver and low level for disabling the driver Usually left UNCONNECTED ENABLED Series connect resistors for current li...

Page 6: ...red due to their excellent noise immunity The connections for a single ended encoder are identical to a differential encoder except that no connections should be made to channel A and channel B The A and B lines are pulled up internally to 2 5V Note that twisted pair shielded cabling provides the best immunity in electrically noisy environments If the encoder drains less than 50mA the DCS810 can s...

Page 7: ... S8 81 10 0 D Di ig gi it ta al l D DC C S Se er rv vo o D Dr ri iv ve er r M Ma an nu ua al l R Re ev v1 1 0 0 Tel 86 755 26434369 10 Website www leadshine com Figure 12 Typical connection Differential control signal and differential encoder 4 Servo Setup Before you start the servo you can follow the below steps Install Encoder If your motor has no encoder you must have an encoder more than 200 l...

Page 8: ...are a controller with pulse and direction signals However the DCS810 has a built in motion controller for self test and Servo Tuning The built in motion controller can generate control signal with trapezoidal velocity profile D DC CS S8 81 10 0 D Di ig gi it ta al l D DC C S Se er rv vo o D Dr ri iv ve er r M Ma an nu ua al l R Re ev v1 1 0 0 Tel 86 755 26434369 12 Website www leadshine com System...

Page 9: ...wer Supply Connection NEVER connect power and ground in the wrong direction because it will damage the DCS810 driver The distance between the DC power supply of the drive and the D DC CS S8 81 10 0 D Di ig gi it ta al l D DC C S Se er rv vo o D Dr ri iv ve er r M Ma an nu ua al l R Re ev v1 1 0 0 Tel 86 755 26434369 14 Website www leadshine com drive itself should be as short as possible since the...

Page 10: ... 0 Tel 86 755 26434369 16 Website www leadshine com command signal For each step command signal is a very small movement so OVER SHOOT and SETTLING TIME between each step are very small causing you hardly can see a step response such as Figure 13 even if the SET POINT is a very large quantity and the acceleration is very high However if you try to evaluate performances of the digital servo by inve...

Page 11: ... it ta al l D DC C S Se er rv vo o D Dr ri iv ve er r M Ma an nu ua al l R Re ev v1 1 0 0 Tel 86 755 26434369 18 Website www leadshine com their priorities See the following Protection Indications table for displaying priorities Over current Protection Protection will be activated when continuous current exceeds 20A and RED LED will turn on once within each periodic time 5 s Over voltage Protectio...

Page 12: ...el 86 755 26434369 20 Web site www leadshine com APPENDIX TWELVE MONTH LIMITED WARRANTY Leadshine Technology Co Ltd warrants its products against defects in materials and workmanship for a period of 12 months from shipping date During the warranty period Leadshine will either at its option repair or replace products which proved to be defective EXCLUSIONS The above warranty shall not apply to defe...

Page 13: ...ring the warranty period e mail customer service at tech leadshine com to obtain a returned material authorization number RMA before returning product for service Please include a written description of the problem along with contact name and address Send failed product to distributor in your area or Leadshine Technology Co Ltd Floor 3 Block 2 Tianan Industrial Park Nanshan Dist Shenzhen China Als...

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