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LEADER Half Pint Evaporator 

Year:  2014 

Page:  16 

 

MAKING SYRUP 

 

NOTE:  NEVER leave the pan unattended

.  

There is a risk of fire and you could ruin your pan if 

the level of sap goes too low. 

1.

 

Fill the boiling pan with sap to a level of 1 ½” to 2”. 

2.

 

Fill the reservoir pan to 2/3 to ¾ full. 

3.

 

Check to ensure all fittings are secure and do not leak. 

4.

 

Build a small wood fire  in the  arch.  Keep the firing consistent  with good wood (see  The  Wood To Use  in the 
Firing Section) in order to keep a consistent boil.  With a properly fed fire and insulated arch - half pint users are 
able to boil from 5 to 8 gallons of sap an hour. 

5.

 

As the sap boils in the boiling pan it will lose moisture.  You will need to keep the level of sap as close to 1 ½” as 
possible.  To maintain the level of sap, feed from the reservoir pan through the valve.  Adjust the valve so it is 
replacing the sap usually this will be drops or drizzle.  Do not feed the sap too quickly as it will reduce the boil. 

6.

 

As the first time you boil the sap is not concentrated in any area of the pan, the first draw off will take several 
hours.  The next small draw off batches will be regular and small.  Timing will depend on how consistent you are 
in firing the evaporator and how much sugar content is in the sap. 

7.

 

When to draw off 

8.

 

The sap in the syrup section of the syrup pan must be boiled until it reaches 7.0° to 7.5

o

F above the boiling point 

of water (the draw off temperature).  The boiling point of water is not a consistent point.  Therefore the 
following is the recommended method for determining the draw-off temperature. 

a.

 

The sap will turn an amber or darker amber color. 

b.

 

The temperature of the sap will reach 7.0° to 7.5

o

F above the boiling point of water. 

c.

 

Use a hydrometer and test cup in conjunction with the thermometer. 

i.

 

As the sap begins boiling in the syrup pan, monitor the thermometer.  The thermometer needle 
will need to go around completely once and come back to the “7” mark on the thermometer. 

ii.

 

When the “7” mark is reached, hydrometer the syrup.  See ATTACHMENT #1 on the use of a 
hydrometer. 

iii.

 

Adjust the thermometer to “7” when the hydrometer indicates the sap in the pan has turned to 
syrup.    To  adjust  the  thermometer,  place  the  Allen  wrench,  provided  with  the  thermometer, 
into the screw and turn until the “7” aligns with the needle. 

9.

 

Due to the small sizes of the draw off batches, as an option users will collect the batches of sap boiled to “almost 
syrup” from the evaporator into a bucket or pail.  This larger collected batch will then be boiled on another heat 
source.  It is recommended you use a hydrometer to test the final syrup. 

10.

 

At the end of the day draw off a container (approximately 1 gallon) of the sap closest to being syrup.  Cover and 
set aside for the next day (See the Maintenance section – Daily). 

11.

 

After you have stopped firing for the day, continue to watch the evaporator until  there is no more boiling and 
embers are no longer present in the firebox.  Make sure the liquid level is maintained in the boiling pan.   

 

FLOW REVERSAL 

 
In order to minimize the buildup of sugar sand and niter, the flow in the pan should be reversed each day.  The following 
is the illustration of the change (Day 1 to Day 2): 

 

Summary of Contents for Half Pint Evaporator

Page 1: ...Leader Evaporator Co Inc 49 Jonergin Drive Swanton Vermont 05488 802 868 5444 www leaderevaporator com Leader Half Pint Evaporator...

Page 2: ...9 POSITIONING 9 BRICKING 9 SETTING THE PANS 12 INSTALLING THE DRAW OFF VALVES 12 First Boil 13 OPERATION OF THE HALF PINT EVAPORATOR 14 THEORY OF OPERATION 14 GRADIENT 14 MAKING SYRUP 16 FLOW REVERSAL...

Page 3: ...and another small batch is drawn off Sap is boiled only long enough to make syrup By limiting the time heating and reheating the sap the caramelizing of the sugars will be reduced Reducing the caramel...

Page 4: ...ront 1 Back 1 Left 1 Right 1 Bottom 1 G Grate Rail 2 Draft Latch Bolt and Nut 10 24X 1 1 Draft Latch 1 I Corner Bracket 2 J Corner Bracket 2 J 3 Holed Steel Legs 4 H Grate Assembly 1 Machine Screws 20...

Page 5: ...aporator The following parts can be ordered as a kit Order 302435 of individually as listed Fire Brick Full qty 32 65003 Fire Brick qty 63 65006 Rail Gasket X 2 x 25 roll 65154 Refractory Cement 65001...

Page 6: ...r assembly Bolts should be inserted into arch so the heads are exposed and the threads are inside the arch Finger tighten bolts unless otherwise instructed 1 Mount Left and right panel to the bottom p...

Page 7: ...carpenter s square and tighten all the bolts in that corner All flanges should align Repeat until all four corners are complete 9 Tighten all remaining installed bolts 10 Use 20 X bolts and associated...

Page 8: ...latch should be pointed towards the front of the arch To ease the installation you may remove the door by pulling the hinge pin that connects the door to the arch front 13 Install the grates assembly...

Page 9: ...for 3000 F To apply cement completely skim coat the metal of the arch where the brick is to be installed Put about 1 8 on each edge of the brick to be installed and a skim coat on the side facing the...

Page 10: ...as illustrated Remember to coat the edges of the bricks with approximately 1 8 of refractory cement 5 The end bricks of the bottom row will be behind the bottom row of the full bricks when the sides a...

Page 11: ...e as much as possible then retighten the bolts If the bricks still do not fit trim the length of the brick 7 The first row of bricks toward the arch front should be up against the bolts in the side of...

Page 12: ...h Teflon tape 4 Screw the supplied brass lead free ball valve onto one end of the stainless steel nipple The assembly is referred to as the reservoir pan faucet INSTALLING THE DRAW OFF VALVES It is re...

Page 13: ...done to remove any residual materials from the pans and to season the bricking and insulation 1 Prepare 15 gallons of a baking soda and water mix in proportion as follows a 1 1 4 ounce of baking soda...

Page 14: ...ntrated liquid sap will push its way toward the more concentrated liquid In an evaporator you will be concentrating the percent of sugar from the incoming sap approximately 2 to the syrup product appr...

Page 15: ...consistently with small amounts of wood to maintain the level of heat Use a timer to stay on schedule for the firings 6 to 10 minutes depending on wood quality size and desired intensity of boil TIP F...

Page 16: ...e following is the recommended method for determining the draw off temperature a The sap will turn an amber or darker amber color b The temperature of the sap will reach 7 0 to 7 5o F above the boilin...

Page 17: ...ervoir pan into a container 3 Turn the reservoir pan 180 and move to 6 from the rear of the boiling pan 4 Refill the reservoir pan level to 2 3 to 5 Fill the boiling pan to the operating level 1 6 Sta...

Page 18: ...ck the hydrometer from its tube or box 2 Carefully inspect the hydrometer for any breakage If you suspect any cracks fill your test cup with hot water and immerse the hydrometer If it leaks then it is...

Page 19: ...d will need to be diluted with sap 7 Refer to the chart to determine if your syrup is light or heavy If the reading is higher than the number on the table your syrup is heavy and will need to be dilut...

Page 20: ...s brush the loose scale f If scale is removed flush the pan with unsoftened non chlorinated well or spring water If the scale is thick you may need to continue soaking the solution in the pan g When t...

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