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 DANGER

Danger that will lead to severe injury or death
A safety instruction with the signal word 

Danger

 indicates a

hazard with a high degree of risk which, if not avoided, will result
in death or severe injury. Read the safety information carefully

and follow the instructions to avoid it.

You will find notes at some points in the manual. These appear as follows:

TIP

A note provides useful tips and information about the product.
Read the note carefully and follow the instructions where

applicable.

2 General Safety

This manual will help you to handle the device safely. Use the device solely in

accordance with its intended use. Observe the safety instructions.

 WARNING

Risk of burns from hot surfaces
During continuous operation, the surface of the device can reach

temperatures of up to 80°C.

1. Avoid physical contact with the device during operation.

 WARNING

Burns from escaping acid
Acid can leak out when handling batteries.

1. Wear acid-proof clothing when handling batteries.

4

LEAB Automotive GmbH

Thorshammer 6

24866 Busdorf

2 General Safety

LEAB Automotive GmbH

Summary of Contents for BPC 12-12/40

Page 1: ...www leab eu USER MANUAL VERSION 5 25 08 2021 CHARGE BOOSTER BPC 12 12 40 LEAB Automotive GmbH Thorshammer 6 24866 Busdorf ...

Page 2: ...7 5 Technical Specifications 7 6 Preparation 8 7 Assembly 9 8 Installation 9 8 1 Connecting an External LED 10 8 2 Establishing CAN Communication 10 9 Operation 11 9 1 Switching the Device On Off 11 9 2 Operating Status 11 10 Error Codes 12 11 Maintenance 13 12 Disposal 13 13 EU Declaration of Conformity 13 Table of Contents LEAB Automotive GmbH ...

Page 3: ...ion indicates that there is a possibility of material damage To avoid material damage follow the instruction CAUTION Danger that can lead to minor injuries A safety instruction with the signal word CAUTION denotes a hazard with a low degree of risk which if not avoided can result in minor or moderate injury Read the safety information carefully and follow the instructions to avoid it WARNING Hazar...

Page 4: ...d the note carefully and follow the instructions where applicable 2 General Safety This manual will help you to handle the device safely Use the device solely in accordance with its intended use Observe the safety instructions WARNING Risk of burns from hot surfaces During continuous operation the surface of the device can reach temperatures of up to 80 C 1 Avoid physical contact with the device d...

Page 5: ...input the modern voltage converter generates a regulated charging voltage for fast recharging of lead batteries wet gel and AGM batteries or lithium batteries during travel At the output the system supplies an adjustable DC voltage between 14 1 V and 15 V and thereby provides consumers with power permanently or for a short time The input voltage is 12 V The device is designed for an operating temp...

Page 6: ...DC output Out 2 DC input In 3 LED Status 4 LED Failure 5 LED Com 6 Program button 7 Port for D signal 8 Port for ground GND 9 Port for external LED 10 Port for CAN communication 6 LEAB Automotive GmbH Thorshammer 6 24866 Busdorf 3 About this Product LEAB Automotive GmbH ...

Page 7: ...tput current max 40 A reduced output current from 70 C surface temperature Input current max 55 A Standby current max 10 mA Degree of efficiency 95 Operating temperature 20 C 50 C International Protection IP class IP21 DC connector Bolt M8 max 15 Nm Operating display LED Dimensions L x W x H 170 mm x 137 mm x 70 mm Weight 900 g 7 LEAB Automotive GmbH Thorshammer 6 24866 Busdorf LEAB Automotive Gmb...

Page 8: ...d then the starter battery NOTE Loosen only the top nut 4 Connect the negative terminal of the starter battery to the port for the ground GND of the device with a cable 2 5 mm2 ð The device is ready for operation LED Status flashes green 5 Connect the starter battery to the on board supply system ð The BPC charge booster is connected to the starter battery Setting the Output Voltage To set the out...

Page 9: ...llowing steps ü Assemble the device on a flat and heat conductive surface 1 Fasten the device with screws to the 4 lateral holes Ø 4 mm ð The device is assembled 8 Installation To install the device perform the following steps 1 Disconnect the starter battery from the on board supply system WARNING Disconnect the negative cable first 2 Secure the positive cable as close as possible to the starter ...

Page 10: ...nal LED To connect an external LED perform the following steps 1 Connect the anode lead of the external LED to the DC input of the device 2 Connect the cathode lead of the external LED to the of external LED port on the device ð The external LED is connected 8 2 Establishing CAN Communication The BPC charge booster is used to facilitate easy charging of lithium batteries from Clayton Power The BPC...

Page 11: ... on the charge booster An external LED can also be connected LEDs on charge booster LED Status Meaning LED Status Device inactive no input voltage LED Status Battery is charged LED Status Reduction in charging current over heating protection from 70 C surface temperature LED Status Device is ready for operation LED Status Device in normal operation charging current is limited LED Com CAN communica...

Page 12: ... The current error code is shown by the colour combination of the three LEDs see table below NOTE After 10 seconds the menu for viewing the error codes disappears again LED Com LED Failure LED Status Error Description Input voltage is too high Input voltage is too low Output voltage is too high Output voltage is too low Output current is too high Output current is too low Temperature is too high T...

Page 13: ... with the Waste Elec trical and Electronic Equipment Regulations WEEE The system must not be disposed of with household waste Take it to a recycling point or return it to your point of sale 13 EU Declaration of Conformity The BPC 12 12 40 charge booster complies with the re quirements of the following directives 2014 30 EU EMV 2011 65 EU RoHS 13 LEAB Automotive GmbH Thorshammer 6 24866 Busdorf LEA...

Page 14: ...14 LEAB Automotive GmbH Thorshammer 6 24866 Busdorf 13 EU Declaration of Conformity LEAB Automotive GmbH ...

Page 15: ...15 LEAB Automotive GmbH Thorshammer 6 24866 Busdorf LEAB Automotive GmbH 13 EU Declaration of Conformity ...

Page 16: ...usdorf Tel 49 0 4621 9 78 60 0 Fax 49 0 4621 9 78 60 260 info leab eu We make energy mobile It is prohibited to copy duplicate translate or otherwise pass on the content of this guide to third parties without the express written permission of LEAB ...

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