LB Foster PROTECTOR IV Installation, Operation & Maintenance Manual Download Page 36 | Manualshive

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Page 36

PROTECTOR® IV Top of Rail Installation, Operation & Maintenance Manual

TOR FOAM BAR 24” PART NUMBERS

Part Number

Quantity

Material Description

788-07139-24

1

TOR Foam Bar (24 in.)

701-520-010

1

Aeroquip 2021-8-8

TOR FOAM BAR 36” PART NUMBERS

Part Number

Quantity

Material Description

788-07139-36

1

TOR Foam Bar (36 in.)

701-520-010

1

Aeroquip 2021-8-8

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Summary of Contents for PROTECTOR IV

Page 1: ...www lbfoster com PROTECTOR IV TRACKSIDE FRICTION MANAGEMENT SYSTEM Installation Operation Maintenance Manual for TOP OF RAIL...

Page 2: ...rs 28 200 25 AC and DC Stainless Steel Tank W Bronze Double Pump and Twin Hose Part Numbers 29 800 100 AC and DC Tank Part Numbers 30 Solar Panel and Pole Kit Part Numbers 31 Double Pump Motor Assembl...

Page 3: ...l hazards or potential risks regarding this equipment that cannot be made safe by good working practice Lifting U 6 2 6 2 V 6 13 2 T 1 3 T 1 4 T 2 3 14 9 W 4 6 6 8 1 equipment beneath the tank or chai...

Page 4: ...pen end wrench or socket for battery terminal 7 YZ L Q R T 3 G 53 4 2 3 3 T 8 Slot and Phillips screwdrivers 9 Wire strippers and crimpers 10 Pliers or channel locks 11 For wiping bar and sensor brack...

Page 5: ...voltage regulator mounted inside the clean hands section Solar panel cable wired to the panel at the factory Solar panel pole kit if ordered Smart Wheel Sensor PROTECTOR IV assemblies are equipped wit...

Page 6: ...GREASE DO NOT INSTALL BARS CLOSER THAN 100 ft 30 5 m TO AN INSULATED JOINT THIS WILL MINIMIZE ANY POTENTIAL GREASE BUILD UP AT THE JOINT WHICH COULD AFFECT SIGNALING 3 In areas with multiple curves se...

Page 7: ...to a pole attached to the tank or a pole can be supplied that will allow the panel to be erected away from the tank if this will provide better sunlight Solar Panel Adjustment NORTH AMERICA The pivot...

Page 8: ...mp blocks and help hold their position during this assembly 4 Raise the assembled pole and solar panel into the vertical position against the tank and into the clamp block halves 5 Turn the solar pane...

Page 9: ...tive b Check the battery s voltage If the voltage is below 11 5v DC the PROTECTOR IV will not function properly and the battery will need to be charged Note Charge battery through solar panel output u...

Page 10: ...NG THE INSTALLATION WIRED BY A CERTIFIED ELECTRICIAN ENSURE POWER SUPPLY CABLE GAUGE IS PROPERLY SIZED TO ALLOW FOR REQUIRED POWER LEVELS GIVEN THE DISTANCE FROM THE ORIGINAL SOURCE TOR INSTALLATION T...

Page 11: ...bar assemblies adjacent to selected mounting locations 9 Ensure mounting clamps are square to rail and fasten them to the base of rail As the J bolt nuts are being tightened using a hammer occasional...

Page 12: ...e MC 4TR TOR distribution bars Figure 4 illustrates how the installed bar should be assembled Distribution Hose Installation Install one main supply hose and four grease distribution unit hoses as fol...

Page 13: ...re than this 4 3 54 6 3 8 6 2 54 6 9 U 4 33 4 14 Kd 4 3 54 6 3 4 3 T 2 1 4 8 23 6 3 9 F 33 6 0 3 4 5 l 123 Q9 OPERATION START UP General Operation Once the PROTECTOR IV is installed it is important to...

Page 14: ...he following integrity checks to ensure all is functioning Motor Integrity Test 1 Hold the toggle switch in prime 2 Verify motor is functioning properly Using the Digital Control Box DCB One of the mo...

Page 15: ...time the pump operates per activation This duration can range from 0 05 to 1 95 seconds The number can be changed in 0 05 second increments using the up or down arrow buttons Test Button When pressing...

Page 16: ...n of tank is closed and tank outlet paddle is installed with screened section down in front of pump inlet 2 F 83 0 3 3 1 T9 3 D 3 3 T 214 83 0 3 3 4 2 6 9 6 T 2 6 2 3 3 2 5 23 4 4 2 V 5 4 3 69 4 If ba...

Page 17: ...rify that the desired settings have been stored to memory Notes l3 H2 2 4 3 3 6 1 4 3 3 2 2 V 5 8 83 0 39 C 1 3 can produce puddles that tend to be splashed in various directions by the train wheels F...

Page 18: ...or the amount of time on the pump duration setting 3 Simulate the passing of a train wheel by waving a wrench or other steel object over the top of the sensor Check to see that the counter has recorde...

Page 19: ...0 2 2 strike Distribution Hoses and Wiping Bars Maintain wiping bar hoses and wiping bars on a weekly basis as follows 1 5 1 3 4 3 4 83 0 3 31 83 4 5 1 39 2 C T 4 4 V 5 2 8 3 83 4 3 6 1 49 F 54 3 4 3...

Page 20: ...0 3 V 5 83 6 9 J8 3 6 3 d 3 5 4 6 T 3 2 V 5 8 83 0 3 3 8 3 4 8 66 5 1 table Symptom Possible Causes Possible Solutions 3 V 5 8 83 0 3 83 wiping bars to TOR F 2 26 83 0 3 6 T 1 wiping bars manifold J...

Page 21: ...ct or broken Verify wiring connections according to wiring diagram and replace if necessary Train wheels are only counted sporadically by DCB Sensor height is incorrect Adjust sensor height using shim...

Page 22: ...controller the table below indicates possible problems Symptom Possible Causes Possible Solutions Battery is not charging properly Sun is blocked from solar panel by a physical obstruction Change loca...

Page 23: ...t causing severe burns or triggering an explosion Battery Charger Safety Precautions THE BATTERY CHARGER CONTAINS SHOCK AND ENERGY HAZARDS DO NOT DISASSEMBLE THERE ARE NO USER SERVICEABLE PARTS INSIDE...

Page 24: ...Page 24 PROTECTOR IV Top of Rail Installation Operation Maintenance Manual AC WIRING DIAGRAM FOR 200 25 UNIT L B FOSTER...

Page 25: ...Page 25 PROTECTOR IV Top of Rail Installation Operation Maintenance Manual DC WIRING DIAGRAM FOR 200 25 UNIT L B FOSTER...

Page 26: ...Page 26 PROTECTOR IV Top of Rail Installation Operation Maintenance Manual AC WIRING DIAGRAM FOR 800 100 UNIT L B FOSTER...

Page 27: ...Page 27 PROTECTOR IV Top of Rail Installation Operation Maintenance Manual DC WIRING DIAGRAM FOR 800 100 UNIT L B FOSTER...

Page 28: ...84 1 AC P IV 200 Tank and Pump Assembly Double Pump 783 40040 00 1 1 1 1 Battery 40 AMP HR 788 30004 67 1 1 1 1 AC DC Power Harness P IV 788 30007 10 1 1 Motor Pump Assembly Single Pump 788 30007 04 1...

Page 29: ...Pump Stainless Steel Tank and Pump Assembly 788 30033 94 1 AC Double Pump Stainless Steel Tank and Pump Assembly RPM GPRS 502 927 082 1 1 Hose Bottom 502 927 081 1 1 Hose Top 788 30004 67 1 1 Wiring...

Page 30: ...1 1 Motor Pump Assembly Single Pump 788 30007 04 1 1 Motor Pump Assembly Double Pump 788 30008 44 1 1 1 1 Plate MTG Control Box 788 30008 52 2 2 2 2 Latch 788 30008 55 1 1 Wiring Schematic P IV 800 D...

Page 31: ...Material Description 788 30007 04 1 Double Pump Motor Assembly Ductile 1 3M 3005 1 Coupler between Motor and Pump 2 3M 3006 1 Motor Mount between Motor and Pump 3 788 51055 00 1 Double Pump Ductile I...

Page 32: ...200 17 None Distribution Hose 788 01099 00 788 41022 19 788 01099 00 788 41022 19 Adapter at Bar None 701 5200 10 None 701 5200 10 QUICK HOSE COUPLING PART NUMBERS Item Part Number Quantity Material D...

Page 33: ...fold 2 788 01169 00 1 Gasket 3 788 01172 00 1 TOR ML Port Plate Bent 4 78801173 00 1 TOR ML Porting Plate 5 788 01164 00 2 Clip on Seal 6 788 07045 00 1 Distribution Blade Assembly 7 788 07048 00 1 Se...

Page 34: ...istribution Plate 5 788 01123 00 1 Angle Seal 6 788 01157 00 1 Seal Retaining Bar 7 713 408 000Z 16 M8 Class 10 Elastic Lock Nut Zinc Yellow 8 788 01192 45 6 M8 SHCS Zinc Yellow w Loctite Band GR 12 9...

Page 35: ...Quantity Material Description 788 07066 50 1 TOR ML Bar Assembly 1 788 01217 00 1 Manifold 2 788 01218 00 1 Cover Plate 3 788 01219 00 1 Top Seal 1 4 788 01220 00 1 Top Seal 2 undercut front 5 503 526...

Page 36: ...TOR FOAM BAR 24 PART NUMBERS Part Number Quantity Material Description 788 07139 24 1 TOR Foam Bar 24 in 701 520 010 1 Aeroquip 2021 8 8 TOR FOAM BAR 36 PART NUMBERS Part Number Quantity Material Des...

Page 37: ...p Assembly Small 1 788 01160 50 1 TOR Bar Rail Clamp Body 2 900 031 272 1 1 J Bolt x 10 Zinc Plated 3 700 675 077 2 2 Lock Washer Standard Medium Plated 4 700 845 075 2 2 Hex Nut UNC Zinc 5 700 836 30...

Page 38: ...07092 51 1 Quick Clamp Sub Assembly Small 1 788 07079 50 1 1 Quick Cam Assembly 2 788 01179 00 1 TOR XL Rail Clamp Body Small 3 788 01161 00 1 1 Dual Keyed Hardened Washer 4 788 01081 00 3 3 3 8 Spac...

Page 39: ...8 07098 50 TOR ML Bar Quick Clamps Quick Hose 112 141 788 07098 51 TOR ML Bar Quick Clamps Quick Hose Small under 112 788 00048 00 TOR 36 Foam Bar w Clamps 115 141 788 00049 00 TOR 36 Foam Bar w Clamp...

Page 40: ...el Sensor Package Kit Standard 112 lb 788 50006 50 includes items 1 7 listed below 1 Smart Wheel Sensor Package Kit Small 112 lb 1 700 675 039 4 4 C T 4 3 p7f L 3 R 2 700 693 075 1 1 Hard Washer ASTM...

Page 41: ...Kit w Quick Clamp Small 112 lb 1 788 30002 14 1 Smart Wheel Sensor Bracket 112 lb 1 788 30002 13 1 Smart Wheel Sensor Bracket 112 lb 2 700 675 039 4 4 C T 4 3 p7f L 3 R 3 700 893 125 4 4 jj 6 p7f G g...

Page 42: ...ed information in an alpha numeric format Light Emitting Diode LED 2 m23 9 D4 4 83 0 3 5 66 2 4 EUDB DUE Ja9 Stage One A display sequence on the LCD which is shown immediately after display of L B Fos...

Page 43: ...2 920 3510 E mail FrictionMgmtSales lbfoster com Canada 172 Boul Brunswick Pointe Claire Quebec H9R 5P9 Canada T l Phone 1 514 695 8500 x236 T l c Fax 1 514 695 8110 E mail CanadaSales lbfoster com Eu...

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