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Superabrasive

Owner’s manual original language – Lavina

V25GE

04/2022

11.9 KAWASAKI FS481V

KAWASAKI FS481V

Model No.

Item No.

Description

Pcs.

L25G-S

W3132

Kawasaki FS481V-AS10-M 18H 12V

L25G-S

K49065-7007

Oil Filter

L25G-S

W1325

Oil Pressure Switch

L25G-S

F466230

Elbow

L25G-S

K59071-7004

Joint

L25G-S

FE17409029909

Oil Drain Valve

L25G-S

K11013-7049

Element Air Filter

L25G-S

K11013-7046

Element Air Filter/ Fs481v (Foampre-Filter)

L25G-S

W3241A

Cat Muffler Assy.

L25G-S

W3305

Kawasaki Bonnet Filter

Figure 11.9

Summary of Contents for V25GE

Page 1: ...Superabrasive Owner s manual original language Lavina V25GE 04 2022 1 LAVINA V25GE USER MANUAL Tech Support Line 800 987 8403 www superabrasive com info superabrasive us...

Page 2: ...Superabrasive Owner s manual original language Lavina V25GE 04 2022 2...

Page 3: ...6 BEFORE YOU BEGIN 10 5 7 OPERATING THE VACUUM 10 5 8 AFTER WORK IS COMPLETED 10 5 9 THE WORK AREA 11 5 10 PERSONAL PROTECTIVE EQUIPMENT PPE 11 5 11 OPERATOR 11 5 12 PROPANE SAFETY 12 5 13 FIRE SAFETY...

Page 4: ...P REPLACEMENT 27 8 7 TENSIONING AND REPLACING THE BELTS 28 8 8 DISMOUNTING MOUNTING THE ENGINE 29 9 TROUBLESHOOTING 31 10 LAVINA VACUUM ADAPTERS AND CONNECTIONS 32 11 LAVINA V25GE SPARE PARTS 33 11 1...

Page 5: ...roven defective will be repaired or replaced at no charge This warranty does not apply to any repair of to of proprietary parts nor does it cover cleaning or general maintenance This warranty does not...

Page 6: ...prior authorization Please contact Superabrasive Inc or your local distributor for authorization and issuance of a return authorization number This number along with the serial number of the vacuum mu...

Page 7: ...ON Lavina V25GE dust collector is designed for sucking and separating dry non combustible and non explosion dust Dust laden air is sucked through at high speed via the suction hose The air is slowed d...

Page 8: ...tem 10 Vacuum pressure gauge 11 HEPA filter chamber 12 Valve 2 total one for jet pulse filter cleaning and one for dust discharge 13 3 intermediate hose 14 Propane tank 15 Strap 16 Propane tank holder...

Page 9: ...ommended for use with LAVINA machines This vacuum is rated for dry use only and with a machine of appropriate size For more information please contact Superabrasive 5 2 PROHIBITED USE The vacuum MUST...

Page 10: ...Risks due to wearing inappropriate working clothes Training Risks due to lack of operational training NOTE Machine operators should follow the instructions in the manual at all times RESIDUAL RISKS D...

Page 11: ...ot vacuum any flammable materials or substances such as fuels solvents etc A dust collector must be specifically designed and labeled for such operation When grinding epoxy first ensure that the epoxy...

Page 12: ...m bringing a cylinder into a building without first checking for overfill This action is dangerous unwise and unnecessary 5 13 FIRE SAFETY Be aware of the potential dangers of fire or explosion when u...

Page 13: ...se labs thoroughly test equipment and submit their stamp of approval only after rigorous testing While not being required by all law enforcement agencies the stamp of approval by these agencies furthe...

Page 14: ...storage cabinet This cabinet may be located next to the building but with at least five feet 1 5 m of space between the cabinet and the nearest building opening door or window also away from heat and...

Page 15: ...all times Before operating the vacuum after transportation propane tank and battery must be re connected and correctly assembled Battery Make sure that the wires are firmly connected to the correct te...

Page 16: ...HE ENGINE AT HIGH RPM Before use the operator must be trained in the handling of the dust collector and the hazardous dust IMPORTANT TO TURN OFF VACUUM 1 TURN THROTTLE TO THE IDLE POSITION 2 TURN OFF...

Page 17: ...t Close the valve 2 This prevents the turbine to suck air through the filter chamber which immediately frees the dust in there causing it to fall into the longopack plastic bag This step is very impor...

Page 18: ...include clothing which covers any exposed skin protective eyewear a respirator and or protective gloves conforming to protection class FFP3 To replace the main filter first release the three latches f...

Page 19: ...Superabrasive Owner s manual original language Lavina V25GE 04 2022 19 7 4 HEPA FILTER CHANGE Figure 7 4 Figure 7 4 1 Figure 7 4 2 Figure 7 4 3 Figure 7 4 4...

Page 20: ...nclude clothing which covers any exposed skin protective eyewear a respirator and or protective gloves conforming to protection class FFP3 IMPORTANT the used filer and debris must be disposed of using...

Page 21: ...ties around the plastic bag 1 located above the top of the debris waste and a 2nd tie located approximately 2 3 inches higher up on the bag Both ties must be securely tightened in order to prevent th...

Page 22: ...ou can see the locked position of the LONGOPACK plastic bag holder and to take it off you should Lift the holder upwards about 10 15mm to unlock it fig 7 6 pos 2 Rotate the holder enough that you can...

Page 23: ...repair or replacement of any device or element at design incorporated into any new engine for the purpose of emission control prior to its sale or delivery to the ultimate purchaser or while it is in...

Page 24: ...ris reaches a maximum of 75 of its full capacity Check the flexible vacuum hose and accessories for significant wear or damage If holes are present the dust collector s efficiency will be reduced and...

Page 25: ...0Hrs Every 400Hrs Every 500Hrs Check add engine oil X Check for loose or lost fasteners X Check for oil leakage X Inspect fuel hose and connections X Clean engine dust filter X Inspect throttle wire X...

Page 26: ...Superabrasive Owner s manual original language Lavina V25GE 04 2022 26 8 5 LAVINA V25GE ELECTRIC CIRCUIT DIAGRAM...

Page 27: ...a V25GE 04 2022 27 8 6 FILTER CHAMBER FLAP REPLACEMENT To change the flap follow those 3 steps fig 8 6 Unscrew the nuts pos 1 Remove the limiting plate pos 2 Remove the flap pos 3 Mount the new flap a...

Page 28: ...the four bolts that are holding the engine base plate fig 8 7 pos 3 By screwing or unscrewing the tensioning bolt fig 8 7 pos 4 the belts are being tensioned or loosened depends on your needs By loos...

Page 29: ...e steps must be done 1 Remove the rear protective cover loosen the engine s base plate and and take off the belts point 8 7 2 Remove the pult 2 1 Remove the throttle fig 8 8 1 Unscrew the two screws p...

Page 30: ...fig 8 8 3 2 3 Unscrew the bolts which are holding the pult 13 total fig 8 8 4 After the bolts are unscrewed the pult is ready to be removed 3 Mounting Dismounting the engine To dismount the engine wi...

Page 31: ...is close the valve completely and then reopen very slowly while you listen for a click when the gas begins to travel through the valve If you hear this very slight noise the valve is only partially op...

Page 32: ...Superabrasive Owner s manual original language Lavina V25GE 04 2022 32 10 LAVINA VACUUM ADAPTERS AND CONNECTIONS...

Page 33: ...Superabrasive Owner s manual original language Lavina V25GE 04 2022 33 11 LAVINA V25GE SPARE PARTS 11 1 GENERAL PARTS Figure 11 1...

Page 34: ...r assembly 1 8 30301240095 Nut M8 DIN 6923 2 2 V25GE10 00 00 Filter chamber 1 9 L25GS 25 00 00 1 Strap 1 2 1 30301210072 Bolt M8x16 DIN 6921 4 10 V25GE00 00 02 Propane tank holder 1 2 2 30301240095 Nu...

Page 35: ...Superabrasive Owner s manual original language Lavina V25GE 04 2022 35 11 2 VACUUM HEAD COVER Figure 11 2...

Page 36: ...1 13 V25GE30 00 02 Top cover 1 2 30301240114 Nut M4 DIN 985 6 14 30301240095 Nut M8 DIN 6923 1 3 30329000040 Clamp set 3 15 30301210069 Bolt M8x70 DIN 6921 1 4 30301230066 Screw M4x12 DIN 967 6 16 V25...

Page 37: ...Superabrasive Owner s manual original language Lavina V25GE 04 2022 37 11 3 MAIN FILTER CHAMBER Figure 11 3...

Page 38: ...lter chamber body 1 11 30301210030 Bolt M5x12 DIN 6921 6 5 D250 AL Aluminum Camlock Fitting D250 AL 1 12 30310000010 Buffer 1 6 30301210043 Bolt M6x10 DIN 6921 8 13 V25GE F 1 Main filter 1 7 V25X 13 0...

Page 39: ...Superabrasive Owner s manual original language Lavina V25GE 04 2022 39 11 5 CARRIAGE Figure 11 5...

Page 40: ...M8 DIN 985 12 5 V25GE20 00 03 Reinforcing beam 1 17 30301230129 Screw M8x12 ISO 7380F 4 6 30312000004 Wheel 2 18 30301240098 Nut M6 DIN 6923 4 7 30301250036 Circlip B25x1 5 A2 DIN471 2 19 30301210048...

Page 41: ...ignition switch 1 2 V25GE02 00 01 K Control panel frame kit 1 4 L40G 24 00 02 Throttle plate 1 2 1 V25GE02 00 02 Seal 1 5 30301230039 Screw M4x8 ISO 7380F 4 2 2 V25GE02 00 03 Seal 1 6 W4110 Throttle c...

Page 42: ...Superabrasive Owner s manual original language Lavina V25GE 04 2022 42 11 8 POWER UNIT Figure 11 8...

Page 43: ...912 2 28 1 30301210117 Bolt M6x20 DIN 6921 4 10 30301220003 Washer M8 DIN 127 3 28 2 V25GE40 00 05 Gasket 1 11 30301210114 Bolt M8x60 DIN 933 1 28 3 30301240098 Nut M6 DIN 6923 4 12 30301221019 Washer...

Page 44: ...Superabrasive Owner s manual original language Lavina V25GE 04 2022 44 Figure 11 8 1...

Page 45: ...2 V25GE40 00 04 HEPA inlet elbow 1 7 30301210031 Bolt M8x20 DIN 6921 10 27 30316000077 Relief valve 1 8 V25GE44 00 00 Motor carrier plate 1 28 V25GE43 00 00 Inlet air pipe 1 9 30301230032 Screw M8x30...

Page 46: ...Superabrasive Owner s manual original language Lavina V25GE 04 2022 46 Figure 11 8 1...

Page 47: ...t 2 33 V25GE43 00 00 1 Inlet air pipe 1 11 30301230241 Screw M8X10 DIN913 1 34 30316000079 Relief valve 1 12 V25GE40 00 06 Pulley 1 35 V25GE40 00 05 Gasket 1 13 30301250028 Circlip B28X1 5 DIN471 1 36...

Page 48: ...Superabrasive Owner s manual original language Lavina V25GE 04 2022 48 Figure 11 8 1 1...

Page 49: ...S481V S HM Kawasaki FS481 S 1 8 30301221008 Washer M16 DIN 125a 2 31 V25GE40 00 04 HEPA inlet elbow 1 9 30301240109 Nut M16 DIN982 2 32 30323000006 HEPA filter chamber filter 1 10 30308000155 Belt 2 3...

Page 50: ...S10 M 18H 12V 1 L25G S K49065 7007 Oil Filter 12 L25G S 2 W1325 Oil Pressure Switch 6 L25G S 3 F466230 Elbow 1 L25G S 4 K59071 7004 Joint 1 L25G S 5 FE17409029909 Oil Drain Valve 1 L25G S 6 K11013 704...

Page 51: ...hose CAMLOCK inlet 1 12 4 4 1 D63X10 Vacuum Hose 1 4 2 C250 AL Camlock fitting C250 AL 1 4 3 30308000399 Clamp 50_70DIN3017 2 4 4 E250 AL Vacuum fitting E250 AL 1 5 V25X 00 60 00 Vacuum port adapter 1...

Page 52: ...un Bulgaria Email factory superabrasive com Tel 359 431 6 44 77 Fax 359 431 6 44 66 15 CE RECERTIFICATION All LAVINA dust collectors are designed to operate correctly in an electromagnetic atmosphere...

Page 53: ...emission related part on your equipment is defective the part will be repaired or replaced by Superabrasive Inc OWNER S WARRANTY RESPONSIBILITIES As the small off road engine SORE owner you are respon...

Page 54: ...before the first scheduled replacement the part will be repaired or replaced by Superabrasive Inc according to subsection 4 below Any such part repaired or replaced under warranty will be warranted fo...

Page 55: ...intained and that such abuse neglect or improper maintenance was the direct cause of the need for repair or replacement of the part That notwithstanding any adjustment of a component that has a factor...

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