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lavina LB36G-S, User Manual

The Lavina LB36G-S is a powerful gas-powered concrete grinder designed for professional use. Ensure optimal performance by referring to the comprehensive User Manual available for free download from manualshive.com. This manual offers step-by-step instructions on operation, maintenance, and troubleshooting, maximizing the lifespan and efficiency of your equipment.

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Superabrasive 

Owner’s Manual – LAVINA® LB36G-S 

5/2018 

 

 

4 

Contents 

WARRANTY AND RETURNS ................................................ 3

 

1. GENERAL INFORMATION ....................................... 6

 

M

ANUFACTURER

 ................................................................... 6

 

G

ENERAL 

D

ESCRIPTION

 ........................................................... 6

 

M

ACHINE CHARACTERISTICS

 ..................................................... 6

 

LAVINA®

 

LB36G-S

 

M

AIN DESIGN

 .......................................... 6

 

E

NVIRONMENTAL 

C

ONDITIONS

 ................................................. 7

 

2. SAFETY INSTRUCTIONS .......................................... 8

 

R

ECOMMENDED 

U

SE

 .............................................................. 8

 

PROHIBITED 

U

SE

 .................................................................... 8

 

P

REPARATION FOR WORK

 ........................................................ 8

 

PROTECTION 

D

EVICES

 

 ......................................................... 8

 

A

RREST 

F

UNCTIONS

 

 ........................................................... 8

 

S

AFE 

U

SE

 

 ......................................................................... 8

 

PROPANE

 

SAFETY

 

.......................................................... 9

 

FIRE

 

SAFETY

 

 ................................................................ 9

 

E

MISSIONS

 

  

 ................................................................... 9

 

H

AZARD 

C

OMMUNICATION

 ..................................................... 9

 

L

OCAL 

A

GENCIES AND

 ............................................................. 9

 

REGULATIONS

 ........................................................................ 9

 

R

ESIDUAL 

R

ISKS

 ................................................................... 10

 

B

EFORE 

Y

OU 

B

EGIN

 ............................................................. 10

 

O

PERATING 

M

ACHINE

 .......................................................... 10

 

A

FTER 

W

ORK IS COMPLETED

 .................................................. 10

 

T

HE 

W

ORK 

A

REA

 ................................................................. 10

 

PERSONAL

 

PROTECTIVE

 

E

QUIPMENT 

(PPE) ........................ 10

 

T

ESTING

 ............................................................................. 10

 

O

PERATOR

 ......................................................................... 11

 

P

ROPANE CYLINDERS

 ............................................................ 11

 

REFUELLING

 

C

YLINDERS

 ..................................................... 11

 

S

TORAGE 

C

YLINDERS

 ............................................................ 11

 

T

RANSPORTING 

C

YLINDERS

 

................................................ 12

 

3. HANDLING AND TRANSPORTATION ..................... 13

 

A

DJUSTING THE HANDLE

 ........................................................ 13

 

L

IFTING

 .............................................................................. 13

 

S

TORAGE

 ........................................................................... 13

 

-

 

D

IVIDE THE TWO CABLE OF THE POWER CORD OF THE WATER 

PUMP

 13

 

-

 

R

EMOVE THE TANK 

(F

IG

.3.8) ........................................ 13

 

P

RELIMINARY 

C

ONTROLS

 ....................................................... 14

 

W

ATER 

F

LOW 

C

ONTROL 

U

NIT

 ................................................ 14

 

M

OUNTING 

T

OOLS

 .............................................................. 14

 

THE 

C

ONTROL 

B

OARD

 ........................................................... 15

 

THE 

C

ONTROL 

B

OARD WITH  DIGITAL FUEL CONTROL SYSTEM

 ........ 15

 

S

TARTING THE 

M

ACHINE

 ....................................................... 16

 

O

PERATING THE 

M

ACHINE

 .................................................... 17

 

S

TOPPING THE 

M

ACHINE

 ....................................................... 17

 

LAVINA®

 

LB36G-S

 

G

ENERAL 

E

XPLODED 

V

IEW 

(

FIG

.5.1) .......... 18

 

LAVINA®

 

LB36G-S

 

T

OP 

C

OVER 

E

XPLODED 

V

IEW 

1

 

(

FIG

.5.2) ..... 18

 

LAVINA®

 

LB36G-S

 

P

LANETARY 

D

RIVE 

E

XPLODED 

V

IEW 

(

FIG

.5.3)

  

LAVINA®

 

LB36G-S

 

B

OTTOM 

COVER

 

AND

 

T

OOL 

H

OLDER

 ........ 18

 

E

XPLODED 

V

IEW 

(

FIG

.5.4) ..................................................... 18

 

LAVINA®

 

LB36G-S

 TRANSMISSION BELT 

E

XPLODED 

V

IEW 

(

FIG

.5.5)

  

LAVINA®

 

LB36G-S

 

T

OP 

C

OVER 

E

XPLODED 

V

IEW 

2

 

(

FIG

.5.6) ..... 19

 

LAVINA®

 

LB36G-S

 

C

ARRIAGE 

E

XPLODED 

V

IEW 

1

 

(

FIG

.5.7) ....... 19

 

LAVINA®

 

LB36G-S

 ENGINE PLATE ASSEMBLY 

E

XPLODED 

V

IEW 

(

FIG

.5.8) ............................................................................ 19

 

6. MAINTENANCE AND INSPECTION ........................ 21

 

REMARK ........................................................................... 21

 

M

ECHANICAL 

P

ARTS

 ............................................................. 21

 

C

LEANING

 ........................................................................... 21

 

C

HECK HOURLY

 .................................................................... 21

 

C

HECK 

D

AILY

 ....................................................................... 21

 

C

HECK AND REPLACE AFTER THE FIRST 

8

 

W

ORKING 

H

OURS

 ........... 21

 

C

HECK AND REPLACE 

E

VERY 

50

 

W

ORKING 

H

OURS

 ...................... 21

 

C

HECK AND REPLACE 

E

VERY 

200

 

W

ORKING 

H

OURS

 .................... 21

 

C

HECK AND REPLACE 

E

VERY 

400

 

W

ORKING 

H

OURS

 .................... 21

 

C

HECK AND REPLACE 

E

VERY 

1000

 

W

ORKING 

H

OURS

 .................. 21

 

V

ACUUM

 ............................................................................ 21

 

W

ATER 

L

EAKS

 ...................................................................... 22

 

E

LECTRICAL 

S

YSTEM

 .............................................................. 22

 

E

LECTRICAL 

S

YSTEM 

GT ......................................................... 22

 

E

LECTRICAL SCHEMES WITH 

K

AWASAKI 

E

NGINE AND DIGITAL FUEL 

CONTROL SYSTEM

 ................................................................. 22

 

FUEL-MINDER USER MANUAL .......................................... 22

 

S

YSTEM 

C

OMPONENTS

 ......................................................... 23

 

OVERVIEW OF FEATURES ................................................. 23

 

MAIN MENU NAVIGATION AND USE ............................... 24

 

OPTIONS MENU NAVIGATION AND USE .......................... 25

 

SAFETY INFORMATION .................................................... 25

 

7.

 

TROUBLESHOOTING .................................................... 26

 

7.1

 

ENGINE....................................................................... 26

 

7.2

 

CHECKING

 

AND

 

CHANGING

 

OIL ................................. 26

 

7.3

 DISMOUNTING

/

MOUNTING THE FRONT COVER

 ...................... 27

 

7.4

 DISMOUNTING

/

MOUNTING THE ENGINE

 .............................. 28

 

7.5

 

R

EPLACING THE CLUTCH

 ................................................... 29

 

7.6

 

T

ENSIONING AND REPLACING THE FAN BELT

 .......................... 30

 

7.7

 SEPARATING THE 

H

EA

D

 

FROM

 THE 

CARRIAGE .................. 30

 

7.9

 

T

ENSIONING AND REPLACING THE PLANETARY BELT

 ................ 32

 

7.12

 

C

HECKING THE TENSION OF THE MAIN BELT

 ........................ 34

 

7.13

 

C

HECKING THE TENSION OF THE FAN BELT

 .......................... 34

 

7.14

 

C

HECKING THE TENSION OF THE TRANSMISSION BELT

 ........... 35

 

7.15

 REPLACING THE PULLEY UNITS

 .......................................... 36

 

7.16

 MOUNTING THE BELT

 ..................................................... 37

 

8. DISPOSAL ............................................................. 37

 

Summary of Contents for LB36G-S

Page 1: ...Superabrasive Owner s Manual LAVINA LB36G S 5 2018 1 LAVINA LB36G S User Manual...

Page 2: ...Superabrasive Owner s Manual LAVINA LB36G S 5 2018 2...

Page 3: ...re not warranted Superabrasive is not liable for defects arising out of use of non OEM parts The Warranty is void if the purchaser has not followed the maintenance plan stipulated by the machine s man...

Page 4: ...G S BOTTOM COVER AND TOOL HOLDER 18 EXPLODED VIEW FIG 5 4 18 LAVINA LB36G S TRANSMISSION BELT EXPLODED VIEW FIG 5 5 LAVINA LB36G S TOP COVER EXPLODED VIEW 2 FIG 5 6 19 LAVINA LB36G S CARRIAGE EXPLODED...

Page 5: ...RTS 38 10 2 LAVINA B36G S TOP COVER PARTS 1 39 10 3 LAVINA B36G S PLANETARY DRIVE PARTS 39 10 4 LAVINA B36G S BOTTOM COVER AND TOOL HOLDER PARTS 40 10 5 LAVINA B36G S TRANSMISSION BELT PARTS 40 10 6 L...

Page 6: ...c and its distributors The Lavina LB36G S machine is manufactured and fitted for the above mentioned applications only Every other use may possess risks to the persons involved MACHINE CHARACTERISTICS...

Page 7: ...riage TECHNICAL DATA Lavina B36G S Engine Kawasaki FS481V Capacity Of Engine 603cc Power 13 2 kW 3600 rpm 18 HP 3600 rpm Tool Holder Rpm 1666 3000 rpm Engine Rpm 2000 3600 rpm Working Width 914 4 mm 3...

Page 8: ...mes hospitals day care centers etc In areas where loose tiles or other objects are preventing proper use of the machine In rooms without proper ventilation PREPARATION FOR WORK Make sure that You have...

Page 9: ...ls of just a few parts per million which is much less than the exposure limit of 1000 parts per million If you smell propane while operating a propane floor care machine do the following Stop the engi...

Page 10: ...Before turning on the machine make sure that the base is placed on the floor the machine MUST NOT be in an upright position when turned on OPERATING MACHINE When operating the Lavina LB36G S make cert...

Page 11: ...ike the common 20 lb propane outdoor grill cylinders which are not legal for use on propane floor machines the motor fuel cylinder has a number of safety systems designed into it to ensure your safety...

Page 12: ...nd in the back of a vehicle and banging into other objects constitutes a hazard Avoid dropping or banging cylinders against sharp objects The propane cylinders are sturdily constructed but a series of...

Page 13: ...above the axle of the wheels The eye bolt and machine construction is rated only for the weight of the machine Do not lift any other loads on the machine Use always hoisting equipment rated for 350 k...

Page 14: ...eck that any connections are not damaged or showing signs of wear such as cracks or any corrosion Screw the brass fuel line fitting onto the tank service valve and hand tighten only This connection MU...

Page 15: ...il change 5 Fuse 30 Amp fuse for the electrical system 6 Water pump switch Lights orange when the water pump is running THE CONTROL BOARD WITH DIGITAL FUEL CONTROL SYSTEM 1 Start Stop clutch Start wil...

Page 16: ...op Clutch rocker 2 is in stop position and check that the throttle 3 in the IDLE position This creates the necessary vacuum to open the lock off valve inside the regulator Actuation of the throttle le...

Page 17: ...it stops from lack of fuel ONLY IN AN EMERGENCY should the stop position on Start Stop Engine switch 1 Disconnect the fuel line from the tank REMEMBER when you are finished with the machine store the...

Page 18: ...D VIEW LAVINA LB36G S GENERAL EXPLODED VIEW FIG 5 1 LAVINA LB36G S TOP COVER EXPLODED VIEW 1 FIG 5 2 LAVINA LB36G S PLANETARY DRIVE EXPLODED VIEW FIG 5 3 LAVINA LB36G S BOTTOM COVER AND TOOL HOLDER EX...

Page 19: ...8 19 LAVINA LB36G S TRANSMISSION BELT EXPLODED VIEW FIG 5 5 LAVINA LB36G S TOP COVER EXPLODED VIEW 2 FIG 5 6 LAVINA LB36G S CARRIAGE EXPLODED VIEW 1 FIG 5 7 LAVINA LB36G S ENGINE PLATE ASSEMBLY EXPLOD...

Page 20: ...Superabrasive Owner s Manual LAVINA LB36G S 5 2018 20 Figure 5 7 Figure 5 8...

Page 21: ...The hour meter will blink between 48 52 hours as a reminder Engine Oil Capacity is 1 5L 1 6US qt when oil filter is not removed 1 7L 1 8US qt when oil filter is removed Recommended Oil Change Interva...

Page 22: ...018 22 WATER LEAKS Replace any leaking parts immediately as the water could damage your machine ELECTRICAL SYSTEM Electrical schemes with Kawasaki Engine ELECTRICAL SYSTEM GT Electrical schemes with K...

Page 23: ...inder is powered off from the equipment key switch the Fuel Minder closes the fuel lockoff and shuts the engine down immediately Emissions Warnings and Shutdown If the Fuel Minder detects engine emiss...

Page 24: ...our engine Main Menu Navigation and Use This section outlines how to navigate the menu and interact with certain features Main Menu The Main Menu contains the following screens which can be viewed by...

Page 25: ...move to the Day field Again use the and buttons to select the desired day Once you have the desired date hold SELECT for 2 seconds and a prompt to save the information will appear Engine Info To view...

Page 26: ...n As the throttle is increased allowing more air to enter the intake the engine will quit from fuel starvation Call your dealer or the factory for instructions on where to have the service valve repla...

Page 27: ...back the front cover Fig 7 3 4 and open the clamp holding the two cables and water hose with a flat head screwdriver Fig 7 3 5 Unscrew one of the hose clamps and take it out of the tube Fig 7 3 6 disc...

Page 28: ...of the battery Fig 7 4 1 Pull out the Propane hose Fig 7 4 2 the connectors of the lamp Fig 7 4 3 and the connectors of the regulator set Fig 7 4 4 Dismount the control panel Fig 7 4 5 Fig 7 4 6 Loose...

Page 29: ...ILL BE DESTROYED AND IT WILL NEVER RECOVER ITS ORIGINAL TENSION 7 5 REPLACING THE CLUTCH If the electric clutch has to be replaced remove the engine see previous chapter lay it on its side with the oi...

Page 30: ...ER OVER TENSION THE BELT THE BELT WILL BE DESTROYED AND IT WILL NEVER RECOVER ITS ORIGINAL TENSION The belt tension can be tested with an OPTIKRIK 0 in position he tension of the existing belt must be...

Page 31: ...unscrew the other six screws Fig 7 8 6 and take off the elastic element Fig 7 8 7 After taking out the holders unscrew the four bolts and take off the supporting disc Fig 7 8 8 The V Ring should be mo...

Page 32: ...l changing position Pull up the top cover assembly such that it lies on the machine frame Fig 7 9 3 Unscrew the five fastening bolts and take out the front supporting ring Fig 7 9 4 Fig 7 9 5 7 10 TEN...

Page 33: ...GINAL TENSION Mount the new belt around the planetary pulleys and the aluminum casting Fig 7 11 2 Mount the belt around the planetary pulley check that the belt is behind the driving pulley Fig 7 11 3...

Page 34: ...g bolt 1 Fig 7 12 2 or Fig 7 12 4 The original pressure is P 717 N and will eventually drop to P 552 N After adjusting the belt tighten the motor plate ATTENTION NEVER OVER TENSION THE BELT THE BELT W...

Page 35: ...ioning of the belt be measured with a Frequency tension Tester Optibelt 3 TT The tension of the belt should read 98 1 s Hz NEVER OVER TENSION THE BELT THE BELT WILL BE DESTROYED AND IT WILL NEVER RECO...

Page 36: ...wo crowbars but do not use excessive force Fig 7 15 9 push the sealer cap to dismount Fig 7 15 10 by mounting back secure with sealant Fig 7 15 11 center the holes to mount the pulley Fig 7 15 12 The...

Page 37: ...ot usable or needs to be replaced send the machine back to Superabrasive or a local distributor where a professional disposal complying with the environment laws and directives is guaranteed 9 MANUFAC...

Page 38: ...B36G S 6 L36GS 70 00 00 Left rear spoiler 1 LB36G S 7 L36GS 60 00 00 Tank 1 LB36G S 8 Super X Power XPZ 1262 Fan belt 1 LB36G S 9 Super X Power XPB 1800 Main belt 1 LB36G S 10 L32 00 00 00 00 02 Bolt...

Page 39: ...Cover Assembly 1 LB36G S 4 L36GS 10 00 05 Front Supporting Ring 1 LB36G S 5 L36GS 10 00 06 Rear Supporting Ring 1 LB36G S 6 M8x16DIN6921 Bolt 8 10 3 LAVINA B36G S PLANETARY DRIVE PARTS Model No Item N...

Page 40: ...Bolt 12 LB36G S 14 OR6x2 O Ring 3 LB36G S 15 M6x16DIN6921 Bolt 3 10 5 LAVINA B36G S TRANSMISSION BELT PARTS Model No Item No Description Pcs No Item No Description Pcs LB36G S 1 L25L 10 00 13 Sector...

Page 41: ...Description Pcs 1 1 LB36GS 22 00 00 LB36GS 22 00 00 1 Frame 1 26 LB36GS 20 00 15 Bush 1 2 LB36GS 26 00 00 Tank carrier 1 27 LB36GS 23 03 00 Dust wheel 1 3 LB36GS 50 00 00 Right Weight 1 28 DIN6885A6X6...

Page 42: ...1LB36GS3020 for machines after serial No 1803LB36GS2706 10 8 LAVINA B36G GTS CONTROL BOARD PARTS No Item No Description Pcs 1 W1330 Clutch Switch 1 2 GT EM40 Complete Monitor Assembly 1 3 GT 440 Start...

Page 43: ...25G 10 02 02 S Bolt Set 1 LB36G S 11 M6DIN934 Nut 1 LB36G S 12 M6DIN127B Washer 1 LB36G S 13 M6DIN9021A Washer 2 LB36G S 14 L25G 10 00 67 01 Support 1 LB36G S 15 M8x20DIN6921 Bolt 3 LB36G S 16 M6X25DI...

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