LAVAMAC AR-105 Installation, Maintenance And User Manual Download Page 2

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Summary of Contents for AR-105

Page 1: ...in machines 7 kg 8 kg 11 kg 14 kg 18 kg 24 kg 28 kg Rigid mount machines 8 kg 11 kg 14 kg medium spin 18 kg 24 kg 28 kg normal spin 18 kg 24 kg 28 kg medium spin Original installation maintenance and user s manual 549263 D Publication date 7 Jul 2014 ...

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Page 3: ...nding machines 7 8 11 14 18 24 28 kg 15 18 25 30 40 55 65 lb 20 Rigid mount machines 8 11 14 18 24 28 kg 18 25 30 40 55 65 lb 22 Installation 31 Freestanding machines 31 Rigid mount machines 35 Water connections 38 Recuperated water connection 39 Drain connection 41 Venting 42 Steam connection 42 Liquid soap connection 43 Electrical installation 45 Maintenance and adjustments 49 Checking and maint...

Page 4: ...o an IT supply system Contact your commercial distributor for assistance All appliances are produced according the EMC directive Electro Magnetic Compatibility They can be used in restricted surroundings only comply minimally with class A requirements For safety reasons there must be kept the necessary precaution distances with sensitive electrical or electronic device s Do not change the paramete...

Page 5: ...get wet Check the functioning of the door lock mechanism on regular base NEVER bypass the doorlock mechanism Disconnect the power and close all water and steam supply before cleaning servicing and at the end of each operating day Out of the venting at the back of the washer can escape warm vapor or and hot air Do not cover the vent but protect it sufficiently It serves air gap and as a vapor outle...

Page 6: ... OR PROPERTY DAMAGE WARNING THIS APPLIANCE MUST BE CONNECTED TO A GROUNDED METAL PERMANENT WIRING SYSTEM AND ADDITIONALLY AN EQUIPMENT GROUNDING CONDUCTOR MUST BE RUN WITH THE CIRCUIT CONDUCTORS AND CONNECTED TO THE EQUIPMENT GROUNDING TERMINAL OR LEAD ON THE APPLIANCE WARNING IN ORDER TO MINIMIZE THE RISK OF FIRE ELECTRICAL SHOCK AND INJURY THIS WASHER MUST BE PROPERLY GROUNDED NEVER PLUG IN OR D...

Page 7: ...N THE DESIGN OF THE APPLIANCE AND ALL PERSONS WHO INSTALL OPERATE OR MAINTAIN THE APPLIANCE MUST BE QUALIFIED AND FAMILIAR WITH THE OPERATING INSTRUCTIONS IT IS UP TO THE USER TO TAKE PROPER CARE WHEN OPERATING THE APPLIANCE WARNING DO NOT REMOVE WARNING SIGNS PLACED ON THE APPLIANCE OBSERVE SIGNS AND LABELS TO AVOID PERSONAL INJURIES SAFETY LABELS APPEAR AT CRUCIAL LOCATIONS ON THE APPLIANCE FAIL...

Page 8: ...Hard cold water inlet dark blue of the label The holes to be drilled not punched Operation Symbols on the machine Caution dangerous electrical tension electrical devices Caution other danger read and follow written instructions Caution Increased temperature Do not close or cover The machine hot air outlet In case of emergency press the emergency button to stop the machine Steam ...

Page 9: ...SELECTION MOVE DOWN MOVE UP SELECTION OF ADDITIONAL FUNCTIONS MOVE DOWN INFO OPL version program information Coin operated version User s Manual SELECTION NO DECREASING THE TIME SEQUENCE SELECTION YES INCREASING THE TIME SEQUENCE INFO overview of available wash programs and program information SERVIS servicing information DELAYED START FUNCTION the delay starts running upon the pressing of the sta...

Page 10: ...m load Loading more will reduce the wash result and can damage the linen Opening the drum door Open the door by pulling on the door handle Placing the laundry into the machine Insert the laundry into the drum Closing the drum door Close the door by applying moderate pressure on the door handle and simultaneous partial turning of the door handle to the left It is not necessary to turn the handle co...

Page 11: ...t 60 C Only Xcontrol Plus Wash program 17 Mops 60 C Only Xcontrol Plus Wash program 18 Horse cloths 40 C Only Xcontrol Plus Wash program 19 Jeans 60 C Only Xcontrol Plus Wash program 20 Starching Add detergents Fill the soap dispenser on the top of the washer extractor depending of the chosen program o Pre wash in the soap dispenser detergent for the pre wash o Main wash in the soap dispenser dete...

Page 12: ...tilizing the arrow buttons up and down When a more expensive washing program was chosen the value will be shown to add When you don t add more coins the chosen program at the start will be executed During the washing cycle you can follow the actual washing sequence and the remaining time on the displays Non coin operated models Choose the required program Press the START button to start the operat...

Page 13: ...IRCUIT WAIT UNTIL THE UNLOCKING CIRCUIT UNLOCKS THE DOOR LOCK BEFORE YOU OPEN THE DOOR MAKE SURE THAT THE DRUM IS COMPLETELY STILL AND THAT THE WATER HAS DRAINED FROM IT Power cut Version Xcontrol If a power cut occurs in an idle condition of the machine and no wash program is running the machine remains in the idle condition If a power cut occurs during the wash process and the door remains close...

Page 14: ...Automatic door lock unlocking module Based on the order the machine can be fitted with an automatic module for unlocking the door lock in case of a power cut If it is a case of a short term power cut this module does not effect the operation of the machine If it is a case of a long term power cut the module unlocks the door lock It is then possible to open the door and remove the laundry WARNING B...

Page 15: ... End cycle E11 No Fill Fill failure Full stop request for Continue While filling E12 OverFill Failure due to water overfill water level above the pre set value Full stop tumble After filling or during the filling procedure E13 No Heating Heating failure Full stop tumble While heating E14 Heat Time Heating time failure Full stop request for continue While heating E15 Too Hot Too Hot Full stop tumbl...

Page 16: ...correct selection Configuration menu E80 SoapTimeOut Incorrect signal for liquid detergent dispensing Full stop tumble Whole cycle E81 No Reheat Heating Failure Full stop tumble Wash Step Traceability only E82 No Refill Refill failure Full stop request for Continue Wash Step Traceability only E83 Power Interruption No successful wash cycle termination Info that the wash cycle has to be repeated Ab...

Page 17: ...emory Error data for traceability For Info only Traceability function whole cycle E551 TRACEYBILITY Full Internal Traceability memory is full For Info only Traceability function whole cycle E560 E563 USB Errors Errorsincommunication with USBflash disk For Info only Only in Advanced menu Data Export Import E600 E628 Softw Err Software Error Full stop safety time Any time ...

Page 18: ... 17 9 16 3 16 3 15 25 1 ISO 3744 Table 1 Freestanding machines Rigid mount medium spin and normal spin machines further referred to as rigid mount MACHINE kg lb medium spin normal spin 8 18 11 25 14 30 18 40 24 55 28 65 18 40 24 55 28 65 Inner drum volume l 75 105 135 180 240 280 180 240 280 diameter mm inch 530 20 87 620 24 40 620 24 40 750 29 53 750 29 53 750 29 53 750 29 53 750 29 53 750 29 53 ...

Page 19: ... 20 Drainvalve outerømm inch 76 3 76 3 76 3 76 3 76 3 76 3 76 3 Flow amount with drain valve l min 210 210 210 210 210 210 210 2 x 210 1 Drain pump with a hose internal diameter of hose mm inch flowrateof drainpump l min 33 5 1 32 36 33 5 1 32 36 Steam valve connection DN15 DN15 DN15 DN15 DN15 DN15 DN15 Steam pressure kPa 100 800 100 800 100 800 100 800 100 800 100 800 100 800 General data Ambient...

Page 20: ... 61 1115 43 89 740 29 13 349 13 74 230 9 05 82 3 22 914 35 98 1004 39 52 113 4 44 218 8 58 293 11 53 390 15 35 1020 40 15 24 0 94 1019 40 11 480 18 89 42 1 65 180 7 08 8 18 710 27 95 726 28 58 1115 43 89 790 31 10 349 13 74 230 9 05 88 3 46 920 36 22 1010 39 76 113 4 44 218 8 58 293 11 53 390 15 35 1020 40 15 24 0 94 1025 40 35 480 18 89 42 1 65 180 7 08 11 25 795 31 29 761 29 96 1225 48 22 795 31...

Page 21: ...7 99 67 2 64 48 1 89 8 18 203 7 99 67 2 64 48 1 89 11 25 203 7 99 67 2 64 48 1 89 14 30 203 7 99 67 2 64 48 1 89 18 40 203 7 99 67 2 64 48 1 89 24 55 203 7 99 67 2 64 48 1 89 28 65 203 7 99 274 10 79 67 2 64 48 1 89 Table 4 continuation Freestanding machines layout of machine components dimensions stated in mm inches ...

Page 22: ... E F G H I J K L M N O P Q R S 8 18 660 25 98 676 26 61 1115 43 89 785 30 91 349 13 74 166 6 53 88 3 46 920 36 22 1010 39 76 113 4 44 218 8 58 293 11 53 415 16 34 1020 40 15 1025 40 35 535 21 06 48 1 89 180 7 08 11 25 750 29 53 676 26 61 1225 48 22 785 30 91 342 13 46 225 8 85 98 3 85 1030 40 55 1120 44 09 113 4 44 218 8 58 338 13 31 505 19 88 1130 44 48 1135 44 68 480 18 89 42 1 65 192 7 56 14 30...

Page 23: ...5 6 43 3 440 480 50 60 7 7 16 0 75 7 43 3 380 415 50 60 9 7 20 0 75 9 43 3 440 480 50 60 9 7 16 0 75 9 43 Table 6 Freestanding machines 7 kg 15 lb Freestanding machines 8 kg 18 lb not standard according to the request Phase Voltage V Frequency Hz Total power kW Fuse A Motor output kW Heating kW Ingress protection IP 1 200 240 50 60 0 85 10 0 75 0 43 1 200 240 50 60 5 2 32 0 75 4 6 43 1 200 240 50 ...

Page 24: ... 50 1 1 9 43 3 200 240 50 60 1 2 16 1 1 0 43 3 200 240 50 60 6 8 25 1 1 6 43 3 200 240 50 60 9 8 32 1 1 9 43 3 200 240 50 60 12 8 40 1 1 12 43 3 380 415 N 50 60 1 2 16 1 1 0 43 3 380 415 N 50 60 6 8 16 1 1 6 43 3 380 415 N 50 60 9 8 20 1 1 9 43 3 380 415 N 50 60 12 8 25 1 1 12 43 3 380 415 50 60 1 2 10 1 1 0 43 3 440 480 50 60 1 2 10 1 1 0 43 3 380 415 50 60 6 8 16 1 1 6 43 3 440 480 50 60 7 8 16 ...

Page 25: ... 3 440 480 50 60 1 6 10 1 5 0 43 3 380 415 50 60 7 1 16 1 5 6 43 3 440 480 50 60 8 1 16 1 5 7 43 3 380 415 50 60 10 1 20 1 5 9 43 3 440 480 50 60 10 1 16 1 5 9 43 3 380 415 50 60 13 1 20 1 5 12 43 3 440 480 50 60 13 1 25 1 5 12 43 3 380 415 50 60 14 9 32 1 5 13 8 43 3 440 480 50 60 14 9 32 1 5 13 8 43 Table 9 Freestanding machines 14 kg 30 lb Freestanding machines 18 kg 40 lb not standard Phase Vo...

Page 26: ...8 43 3 440 480 50 60 20 32 3 18 43 Table 11 Freestanding machines 24 kg 55 lb Freestanding machines 28 kg 65 lb not standard Phase Voltage V Frequency Hz Total power kW Fuse A Motor output kW Heating kW Ingress protection IP 1 200 240 50 60 3 1 20 3 0 43 3 200 240 50 60 3 1 20 3 0 43 3 200 240 50 60 20 63 3 18 43 3 200 240 50 60 23 9 80 3 21 9 43 3 380 415 N 50 60 3 1 20 3 0 43 3 380 415 N 50 60 2...

Page 27: ...50 60 9 5 16 0 5 9 43 Table 13 Rigid mount machines 8 kg 18 lb Rigid mount machines 11 kg 25 lb not standard according to the request Phase Voltage V Frequency Hz Total power kW Fuse A Motor output kW Heating kW Ingress protection IP 1 120 60 0 65 16 0 55 0 43 1 200 240 50 60 0 65 10 0 55 0 43 1 200 240 50 60 5 1 32 0 55 4 6 43 1 200 240 50 60 6 6 32 0 55 6 43 1 200 240 50 60 9 6 50 0 55 9 43 3 20...

Page 28: ...440 480 50 60 0 85 10 0 75 0 43 3 380 415 50 60 6 8 16 0 75 6 43 3 440 480 50 60 7 8 16 0 75 7 43 3 380 415 50 60 9 8 20 0 75 9 43 3 440 480 50 60 9 8 16 0 75 9 43 3 380 415 50 60 12 8 25 0 75 12 43 3 440 480 50 60 12 8 25 0 75 12 43 3 380 415 50 60 14 6 32 0 75 13 8 43 3 440 480 50 60 14 6 32 0 75 13 8 43 Table 15 Rigid mount machines 14 kg 30 lb Rigid mount machines 18 kg 40 lb normal spin not s...

Page 29: ...440 480 50 60 1 2 10 1 1 0 43 3 380 415 50 60 12 9 25 1 1 12 43 3 440 480 50 60 12 9 25 1 1 12 43 3 380 415 50 60 18 9 32 1 1 18 43 3 440 480 50 60 18 9 32 1 1 18 43 Table 17 Rigid mount machines 18 kg 40 lb medium spin Rigid mount machines 24 kg 55 lb normal spin not standard Phase Voltage V Frequency Hz Total power kW Fuse A Motor output kW Heating kW Ingress protection IP 1 200 240 50 60 1 2 16...

Page 30: ... 43 Table 19 Rigid mount machines 24 kg 55 lb medium spin Rigid mount machines 28 kg 65 lb normal spin medium spin not standard Phase Voltage V Frequency Hz Total power kW Fuse A Motor output kW Heating kW Ingress protection IP 1 200 240 50 60 1 6 16 1 5 0 43 3 200 240 50 60 1 6 16 1 5 0 43 3 200 240 50 60 19 3 63 1 5 18 43 3 200 240 50 60 23 2 63 1 5 21 9 43 3 380 415 N 50 60 1 6 16 1 5 0 43 3 38...

Page 31: ...e WARNING IT IS OF UTMOST IMPORTANCE THAT THE MACHINE IS PLACED IN LEVEL FROM SIDE TO SIDE AS WELL AS FRONT TO REAR IF THE MACHINE IS NOT PROPERLY LEVELED IT MAY RESULT IN OUT OF BALANCE WITHOUT A REAL OUT OF BALANCE IN THE DRUM Two self adhesive rubber stop blocks are supplied with the machine They might be applied as paint protection when opening the door Recheck the setting of the safety switch...

Page 32: ...to a narrow U shaped section so that the machine does not move during operation Siting on the floor freestanding machines MACHINE A B C D E F G H I J 7 kg 15 lb 530 20 86 394 15 51 90 3 54 129 5 5 09 375 14 76 167 5 6 59 40 1 57 118 4 64 710 27 95 641 5 25 25 8 kg 18 lb 530 20 86 444 17 48 90 3 54 129 5 5 09 375 14 76 167 5 6 59 40 1 57 118 4 64 710 27 95 691 5 27 22 11 kg 25 lb 618 24 33 444 17 4...

Page 33: ...s in the holes drilled in the floor Fit the washers and nuts and tighten well If necessary prop up the machine frame so that no deformation of the frame may occure during the tightening of the anchor bolts Installation on a steel base freestanding machines The steel base structure must be able to withstand the static and dynamic loads of the machine floor see machine technical data and it must all...

Page 34: ...ad sensor feet Take into consideration that the entire machine acts as a measuring gauge Therefore anything that you place onto the machine or anything that is in physical contact with it influences the weighing process Make sure that the water connection as regards the pressure in the hoses does not interfere with the weighing The hoses must not pull or push the machine in any direction or prop i...

Page 35: ...chine and pallet o When the machine is lifted off the pallet Make sure that the machine does not come down on the floor with either of the rear corners first The side panel of the machine can be damaged Two self adhesive rubber stop blocks are supplied with the machine They might be applied as paint protection when opening the door Siting rigid mount machines Install the machine close to a floor d...

Page 36: ...loor is thinner than 120mm 4 72 or in case that the machine should be positioned above the existing floor level The height of the elevated pad could be 150 200 mm 5 9 7 87 see figure 12 Procedure Break and remove the existing floor down to the depth of approx 75mm 2 95 see figure 13 The longest dimensions of the lower part of the hole must be by 120 mm 4 72 longer than the dimensions of the upper ...

Page 37: ...ied with the machine inserted in between themachine frameandthefloor seefigures 16 17 The dimensions of the spacers must be the same as the dimension of the machine frame in the place where the anchor bolts are located 80x80mm Fit a washer and self locking nut on the anchor bolt and tighten it with a torque wrench to a torque of 100Nm It is advisable to recheck the torque after a short period of t...

Page 38: ...ushed clean before installation After installation hoses should hang in gentle arcs All connectors present on the machine must be connected up The table 23 shows the possible connection options which will depend on the water types to be connected to the machine Check the machine plates too All water connectors must be connected up otherwise the wash program will not function correctly Hoses are to...

Page 39: ...I5 or I7 is used as the water recycle valve o Fit a cable bushing into the opening see Figure 19 and pull the cable through the bushing o Connect the coil for control of the recuperated water inlet the coil is not supplied with the machine operating voltage 208 240V 50 60Hz o Secure the cable in a suitable manner so that it is protected against being pulled out of the machine or inlet valve Temper...

Page 40: ...eliver water to the recycling tank 4 The use of recuperated water per washer The tank must have an overflow to the sewer Water from the sewer must not be able to flow back into the recycling tank The network of pipes and hoses the water pump and the recycling tank must be of a non corroding material It must be resistant to water and chemicals used for washing The tank must be equipped with a syste...

Page 41: ...0 79 The main drain channel pipe must have the capacity to be able to handle the total output of all connected machines In a drainpipe a deodorized must be provided every twenty meter figure 23 pos 1 to assure the good working of the drain pipe If the main drain pipe cannot be sufficiently deodorized install a deodorizer per machine Every time a machine is coupled on the drainpipe the diameter of ...

Page 42: ... EACH WASHER DISCONNECT THE STEAM SUPPLY ALWAYS BEFORE ANY SERVICE OR INTERVENTION GIVING SUFFICIENT TIME TO COOL DOWN THE PARTS TO AVOID INJUIRES WARNING IT IS NECESSARY TO INSERT A FILTER WITH PERMEABILITY UP TO 300 MICROMETERS IN FRONT OF THE STEAM VALVE POSSIBLE DIRT BIGGER THAN 300 MICROMETERS MIGHT DAMAGE THE STEAM VALVE AND CAN CAUSE ITS LEAKAGE For dimensions of steam connection informatio...

Page 43: ... the wiring and hoses in such a way that they can not be pinched damaged or rubbed Before you start to use liquid soap check with your liquid soap supplier whether the liquid soap is harmless and inert to PP and PVC material in order to avoid a problem that manufacturer is not responsible for The washer has provisions for connecting external dosing of liquid soaps On the back side a plastic hose c...

Page 44: ...e the cabinet in a plastic bag Do not connect the liquid soap pump system in the washer For electric connection of supply control signals is available on the back side of the machine the terminal box with LED signalization of activation of the respective pump see figure 26 pos 3 At the terminal box there is a label for electric connection Detail connection of signals could be also found on the ele...

Page 45: ... in all circumstances When you have long distances in the electrical installation it may be necessary to use bigger cables to reduce the voltage drop When the machine is connected near a large capacity power supply transformer 500kVA or more wiring length shorter than 10 m or there is a power capacitor switch over a power supply improving reactor must be installed If you do not install this the in...

Page 46: ...hough not recommended if for some reason you can not use a slow type select the protection device with 1 step higher nominal current rating to avoid disconnecting during start up Supply cable The supply cable is not delivered with the machine Specifications o Conductors with copper cores o Stranded conductors are strongly recommended flexible wiring to avoid conductor breaking because of vibration...

Page 47: ...tation of conductor ends of supply cable 1 Main switch 2 Turnbuckle 3 Sag of inlet cable Figure 29 Connection of main power inlet Machine protective earth connection and equipotential bonding Independent of the supply cable the washer must be connected to the laundry protective earth system with a separate conductor The protection conductor enabling this connection is not included with the washer ...

Page 48: ...iple single phase machines are connected to the same electrical network it is necessary to connect the machines according to figure 31 The phase of the frequency control and motor which is connected to the terminal inside the machine has to be connected alternatively for the first machine with the first phase L1 of the network the second machine with the second phase L2 The fourth machine must aga...

Page 49: ...sket Clean the top and body when water or detergent traces are on the machine Use a damped cloth do not use abrasive cleaners Dry with a soft cloth Hoppers must be cleaned at the end of each working day Remove sediments inside the reservoir by means of a plastic spatula and splash by water Check water and possible steam inlets for leakage At the end of the working day open the machine door to allo...

Page 50: ...EL OF THE MACHINE SWITCH POWER OFF AND WAIT FOR AT LEAST 10 MINUTES BEFORE STARTING INSPECTION OF FREQUENCY INVERTER CHECK FOR RESIDUAL VOLTAGE ACROSS MAIN CIRCUIT TERMINALS AND THIS VOLTAGE MUST BE BELOW 30VDC BEFORE YOU CAN ACCESS THE INVERTER FOR INSPECTION Remove dirt and dust clean and verify functionality from o the cooling fin of the inverter o the motor cooling fins o the internal ventilat...

Page 51: ... THE MACHINE IS DISCONNECTED FROM POWER SUPPLY BY USE AND SECURE THE DISCONNECTING DEVICE WARNING TO CHANGE THE BELTS NEVER USE A CROWBAR SCREW DRIVER OR ALIKE TO TAKE OFF THE BELTS OVER THE PULLEY On a new machine and after a belt replacement make an inspection of the belt tightness o After first 24 hrs of operation o After first 80 hrs of operation o Every 6 months or every 1000 operation hours ...

Page 52: ...ningmechanism of the door handle 3 5 3 8 Nm o Bolts securing the door hinge front panel M6 8 8 Nm o Anchoring bolts M16 100 Nm Freestanding machines o Spring holder bolts M8 10 Nm o Bolts of the dampers M10 24 Nm o Motor holder bolts M12 45 Nm o Bolts of the weight M8 26 Nm o Bolts of the tightening flange of the external tub M8 M8 12 Nm 7 8 11 14 kg 15 18 25 30 lb 26 Nm 18 24 28 kg 40 55 65 lb Ri...

Page 53: ... AFTER OPENING THE DOOR Verify if all condition are present to safely open the door Rigid mount machines Remove front panel Freestanding machines Gently push the washing unit to back Put your fingers over the edge of the front panel on the door lock side First push the emergency door opening button only then turn the door handle right Open the door if all safety conditions are fulfilled Error indi...

Page 54: ...ral resources are being reclaimed and used The machine can contain substances which are dangerous for health and environment o When you dispose of your machine to avoid spreading of these substances in our environment and to reduce the pressure on our natural resources we encourage you to use the collection reuse and recycle system of your region or country These systems reuse or recycle most of t...

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Page 56: ...E INSTALLATION CARRIED OUT BY SERIAL NUMBER ELECTRICAL DETAILS VOLT PHASE HZ NOTE ANY CONTACTS WITH YOUR DEALER REGARDING MACHINE SAFETY OR SPARE PARTS MUST INCLUDE THE ABOVE IDENTIFICATION MAKE CERTAIN TO KEEP THIS MANUAL IN A SECURE PLACE FOR FUTURE REFERENCE DEALER ...

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