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LAUNCH  

                                                                                                                                   

Tyre Changer (TWC-401NIC)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Trouble Shooting 

 

Symptom Cause 

Solution 

Turntable can turn only in 
one direction. 

‹

 

Power switch is damaged. 

‹

 

Replace the power switch. 

Turntable doesn’t turn. 

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Belt is damaged. 

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Power switch is damaged. 

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There is problem with 
motor. 

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Belt is loose. 

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Replace the belt. 

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Replace the power switch. 

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Check power wire of motor. If the motor 
is damaged, replace it. 

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Tension the belt.   

Turntable can not lock the 
rim tightly. 

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Jaws are worn. 

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Cylinder pad of the 

turntable is damaged. 

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Replace the jaws. 

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Clean or replace the pad. 

Bead breaker shoe does not 

work. 

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Return spring is damaged. 

‹

 

Replace the return spring. 

Pedal can not be restored to 
its original position. 

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Return spring is damaged. 

‹

 

Replace the return spring. 

There is abnormal noise at 
the moving part. 

‹

 

The fixing screw is loose. 

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There is foreign matter 
inside. 

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Tighten the fixing screw. 

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Get rid of the foreign matter. 

The motor does not turn or 
the output torque is not 
enough. 

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The moving part is stuck. 

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The capacitor is failed. 

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The voltage is too low. 

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The circuit is open. 

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Get rid of the stuck point. 

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Replace the capacitor. 

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Pause and wait for the device to be 
restored. 

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Repair. 

Cylinder is weak in output. 

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There is air leakage. 

‹

 

Mechanical hindrance is 
causing the problem. 

‹

 

The pressure of the 
compressed air is not high 
enough. 

‹

 

Strengthen the muffler. 

‹

 

Fix the mechanical problem. 

‹

 

Replace the compressor. 

Air leakage is found. 

‹

 

Air hose is damaged. 

‹

 

The outlet of the air valve 
is damaged. 

‹

 

The gasket cement is 
gone. 

‹

 

Replace the related part. 

 
 

‹

 

Add gasket cement. 

 

 

Summary of Contents for LAUNCH TWC-401NIC

Page 1: ...R China to request written permission to use Materials on this manual for purposes or for all other questions relating to this manual Copyright Information Copyright 2000 by LAUNCH TECH CO LTD All rig...

Page 2: ...ep the back panel 0 5M away from the wall for good ventilation Enough room should be left on both sides of TWC 401NIC for convenient operation z Do not put TWC 401NIC in a place with high temperature...

Page 3: ...r connector The pressure of the compressed air should not exceed 10bar To prevent accidents from occurring make sure to keep hands and other body parts away when fastening the mount demount head or wh...

Page 4: ...401NIC iv The Position of Safety Signs Please change the safety signs if it gets blurred or lost When one or more safety signs get lost don t operate the machine The safety signs must be kept within t...

Page 5: ...ications 1 Applicable Range 1 Working Conditions 1 Main Structure 2 Operation 3 Principles 3 Demounting Tyre 3 Mounting Tyre 5 Inflating Tyre 6 Trouble shooting 7 Maintenance 8 Storing and Scrapping 9...

Page 6: ...nder ensures accurate central alignment so that the tyres can be held tightly z The layout of the pedals gives convenience to the operating personnel z The bead breaker shoe can be adjusted to match t...

Page 7: ...e C Hexagonal column D Mount demount head E Clamping jaw F Turntable H Clamping cylinder control pedal I Bead breaker control pedal J Turntable control pedal K Screw handle L Column N Clamping cylinde...

Page 8: ...ial lubricant or thick soap solution z Check for damages distortions surface damages excessive runout erosion or overall wear before demounting z Pay special attention to rotary direction marked on so...

Page 9: ...mount demount head Fig 10 and then lock the hexagonal column with locking handle Note The angle of the mount demount head has been adjusted by manufacturer according to standard rim 15 Re adjustment m...

Page 10: ...p the rim tightly in the same way as demounting tyre z Use lubricant such as thick soap solution on the tyre and the rim z Put the bead on the rim with the left side upward and pull back the mount dem...

Page 11: ...gerous Take precautions and pay close attention to the procedures Check if the compressed air is well connected before inflating Inflating procedures are shown in Fig 19 The machine is equipped with a...

Page 12: ...iginal position Return spring is damaged Replace the return spring There is abnormal noise at the moving part The fixing screw is loose There is foreign matter inside Tighten the fixing screw Get rid...

Page 13: ...rking area clean and prevent dust or foreign matter from entering the moving parts z Keep the hexagonal column clean and dry clean with diesel as in Fig 20 z Keep the swing arm clean and lubricate it...

Page 14: ...ime z Disconnect the power and compressed air z Lubricate all the parts slide block and groove z Empty all the oil liquid cups z Cover the equipment with plastic shield Scrapping When the equipment ca...

Page 15: ...poration 100 22h 2 Oxidation stability 99 100h 0 2 Anti erosion Grade I Foreign substance microscopic method Above 10 m Above 25 m Above 75 m Above 125 m Lower than 5000 Lower than 3000 Lower than 500...

Page 16: ...lug maximum current 32A protective current 40A SW1 PLUG No 2 5mm current 19A 1 5 3 7 2 QF1 9 11 2 8 6 4 1O 12 air break switch industrial power socket Name SOCKET No QF1 Mennekes socket 536 32A 2P E 2...

Page 17: ...This protective ciruit should be fulfiled by the customer EN60947 2 Remarks industrial power plug SOCKET No protective current 20A QF1 industrial power plug maximum current 32A 11 QF1 12 No SW1 PLUG r...

Page 18: ...mm 7 current 9 1A 3 1 5 2 9 11 8 4 2 6 1O 12 QF1 protective current 20A No PLUG SW1 This protective ciruit should be fulfiled by the customer EN60947 3 EN60309 Remarks Mennekes plug 274 32A 2P E 230V...

Page 19: ...LAUNCH Tyre Changer TWC 401NIC 14 Bead breaking Jaw clamping TWC 401NIC Air Passage Diagram...

Page 20: ...erning LAUNCH automotive meters except as stated herein Disclaimer THE ABOVE WARRANTY IS IN LIEU OF ANY OTHER WARRANTY EXPRESSED OR IMPLIED INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A P...

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