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Parts Reference

Mechanism Components

1

Misc. Hardware 

Cover Fabric

Cover Lid

Lid Support Bracket

Cover Pump

2

17

22

20

10

7

9

6

Cover 

Track

12

9

8

5

5

13

18

17

19

20

3

Top view

Side view

3

4

15

14

21

16

1.  A0610   Motor & housing, standard 3 wire Bison motor
2. 

A0012  Mechanism RT or 

UT

 (Right)

A0024  Mechanism RT or UT (Left)

3.  M0305   Mechanism Mounting Foot
4. A0020     Non-motor end cone assembly
5. A0797     Tube insert for 6” tube
6.  X0001   6” aluminum roll-up tube
7.  A2359  Non-motor end assembly RT/U

T

 (Right)

A2358  Non-motor end assembly RT/U

T

 (Left)

8.  A0605   Key switch - Leviton assembly complete w/ light
9.  A1100   Slider Assembly 

UT

 403 & 801 for detachable ropes

10.  A1688   Leading edge insert assembly 

UT

 3”

11.  X0021   Aluminum leading edge
12.  Cover  Cover fabric
13. 

PowerFlex Rope - Lengths will vary with cover  length

)

14. 

A0614   403 Under Track, 21’

15. 

A0958   Pulley end cap assembly 403 & 801 

UT

16.  A1884   Guide feed 2 piece SS 

UT

17.  X0004   Main Lid
18.  X0121   Motor End lid
19.  X0659   Non-motor end lid
20.  X0943   8” Lid hinge
21.  A1692   Standard cover lid bracket (set of 2)
22.  E1130  Little Giant cover pump & instructions
23. 

A0407  

Under Track

 retainer bracket set

24. 

M0104  

Track

 splice 

UT

 403

25.  E1086   Bonding lug ka-6u (for 1 wire)
26. 

H0332   Screw PPSM 12 x 1-3/4 for 

UT

 STD 

(screw on 

track

)

27.  H0150   Parts kit cross brace joining screw
28.  H0152   Screw PPMS 10-32 x 1/2
29.  H0176   Nut nylock 10-32
30.  H0075   Rope loop (black plastic)
31.  H0310   Screw PPSM 10 x 1/2
32.  H0313   Screw HHWSM tek 10 x 1/2 SS
33.  H0324   Plastic anchor STD #12
34.  H0331   Screw HHWSM 12 x 1-1/2 w/slot
35.  H0294   Carriage bolt 1/4-20 x 3/4
36.  H0096   Bolt HH 3/8-16 - 1-1/4
37.  H0006   Split lock washer 3/8
38.  E1098   Bonding wire
39. 

H9630   Spring pin for 

track

 alignment

40.  H0276  Nut Nylock 1/4-20
41.  H0130  Screw PFMS 10-32 x 1
42.  H1099  Screw PPMS 10-32 1 3/4

The above parts list is typical for most pools up to 20’ x 40’ and includes all parts 

necessary  to  install  the  Coverstar  system,  however,  parts  will  vary  for  longer  or 

wider pools and according to your specific order.

10

11

27

37

30

31

34

28

33

36

26

29

32

35

38

39

24

25

23

40

41

42

Parts List 

© Latham Pool Products, Inc. 201

9

. All rights reserved. 

3

Summary of Contents for CS3000

Page 1: ...INSTALLATION GUIDE CS3000 Automatic Safety Pool Cover Under Track System with Aluminum Lid...

Page 2: ...ter s square 15 5 16 hex head driver bit with 12 extension 16 Drill cordless or corded 17 Set of drill bits 1 4 down to 1 16 18 Crescent wrench 19 100 25 foot tape measure 20 Chalk line use white chal...

Page 3: ...tor end lid 20 X0943 8 Lid hinge 21 A1692 Standard cover lid bracket set of 2 22 E1130 Little Giant cover pump instructions 23 A0407 UnderTrack retainer bracket set 24 M0104 Track splice UT 403 25 E10...

Page 4: ...UNDER TRACK Step By Step Instructions Page Step Track assembly 5 1 Mounting the track Standard under track mounting 5 6 Encapsulated under track mounting 5 7 Latham Pool Products Inc 2019 All rights r...

Page 5: ...5 32 allen wrench loosen the screw on the top of the guide feed 16 Insert the guide feed on the end of the track that will extend into the housing 1 2 3 4 5 8 Standard Under Track Clamp the track wit...

Page 6: ...Adjusting the mechanism height 7 4 Positioning the roll up tube mechanism 7 7 Anchoring the mechanism 8 12 Extending the pulley brackets 8 13 Anchoring the pulley brackets 8 17 Wiring the electrical s...

Page 7: ...ning may cause damage to the threads and failure of the cover system With the motor end turned upside down attach the cone on the motor end using the same bolts 36 and washers 37 Tighten the bolts usi...

Page 8: ...lso level Raise the pulley bracket so it is flush with the top of the encapsulation Anchoring the Pulley Brackets Anchor the motor and non motor end brackets into the housing in as many places as poss...

Page 9: ...roper electrical lines conduit and bonding to the mechanism Electrical wiring diagram and details are shown above with instructions on the right 19 Latham Pool Products Inc 2019 All rights reserved 8...

Page 10: ...Routing the ropes 12 11 Attaching the cover leading edge 12 15 Track retainer method 13 21 Attaching the ropes to the reels 13 26 Running out the cover 14 30 Attaching the cover and bonding wire 14 3...

Page 11: ...it into the track on the water side Hold the rope outside the track to pull the rope down the length of the track toward the end of the pool Now feed the rope through the pulley assembly Insert the pu...

Page 12: ...the excess rope through and lay it on the deck in front of the mechanism Attaching the Cover Leading Edge Lay the front of the cover in front of the housing Slide the leading edge through the loop on...

Page 13: ...on top of the guide feed Insert a 10 32 x 1 3 4 screw 42 through the lug and guide feed Use a 5 32 allen wrench to tighten the screw that connects the two sections of guide feed together Connect the...

Page 14: ...2 3 feet When attaching the cover to the tube do not use folds or pleats Run the key switch in the uncover position to roll the cover up on the roll up tube Check the cover to be sure it rolls up eve...

Page 15: ...The mechanism is equipped with two brakes one on the rope reel and one for the roll up tube of the mechanism The brakes are preset at the factory and should work properly To adjust the torque limiter...

Page 16: ...IC ALUMINUM LID Step By Step Instructions Page Step Installing the lid brackets 17 1 Assembling the aluminum lid 17 4 Attaching the lid to the deck 17 7 Latham Pool Products Inc 2019 All rights reserv...

Page 17: ...nto the main section of lid Slide the motor and non motor lid ends onto the hinge Position the lid over the top of the housing The motor end and non motor ends should extend past the cover housing 1 2...

Page 18: ...nd cover life 8 Proper maintenance and care of the cover system 8 9 Inform the customer on pool safety Back cover After the cover system is installed it is critically important to instruct the home ow...

Page 19: ...are not rubbing on any brackets or the deck q Ropes are run correctly q 8 feet of rope left on rope reel q System bonded according to electrical code Cover bonded to leading edge and roll up tube q Ma...

Page 20: ...ions about this installation guide contact your Independent Coverstar Distributor Latham Pool Products 787 Watervleit Shaker Rd Latham NY 12110 USA Latham Pool Products Inc 2019 All rights reserved L9...

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