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Step By Step Instructions 

Numbers in parenthesis refer to hardware shown on page 3.

Position the fabric on the leading edge so it is 

in line with the leading edge support bracket. 

Secure with a tek screw (32) on the back side 

of the leading edge. Be sure the screw does 

not interfere with the leading edge insert.

Attaching  the  Ropes  to  the  Reels

 

Pull the cover back until the sliders are against 

the stops.  Pull the ropes tight as they come off 

the pulleys on the mechanism to eliminate the 

slack  in the rope.

While pulling both ropes tight, use a lighter or 

torch  to  burn  the  ends  of  the  rope.   Cut  the 

ropes  so  they  are  the  same  length.    These 

ropes  should  be  at  least  8  feet  long.    Use  a 

lighter or torch to burn the ends of the rope 

to keep the rope from fraying. In some cases 

you will only need to cut one rope. 

27

Place a guide feed over the end of the track, 

place a bonding lug (25) on top of the guide 

feed.  Insert  a  10-32  x  1-3/4”  screw  (42) 

through the lug and guide feed.

Use a 5/32” allen wrench to tighten the screw 

that connects the two sections of guide feed 

together. 

Connect the bonding wire that is attached to 

the  front  corner  of  the  cover  to  the  leading 

edge bar using a tek screw (32).  Be sure the 

screw doesn’t interfere with the leading edge 

insert.

19

20

21

26

24

Run #8 copper bond wire (38) from the lug on 

each guide feed to the lugs on each mechanism 

end.

23

25

26

Encapsulation

When  using  encapsulation  on  the  pool, 

extend  it  one  inch  into  the  cover  housing.   

When  cutting  the  cover  track  to  length, 

extend it one inch past the encapsulation.  

22

Drill through the center of the encapsulation 

and track.  Insert a 10-32 x 1-3/4 screw (42) 

and  nylock  nut  (29).  This  step  is  very 

important.  This will prevent the track from 

sliding  into  the  cover  housing  during  the 

operation  of  the  cover  system.  (If  the 

encapsulation was cut flush to the inside of 

the  housing,  secure  the  track  using  a  track 

retainer bracket (23)).

© Latham Pool Products, Inc. 201

9

. All rights reserved. 

13

Summary of Contents for CS3000

Page 1: ...INSTALLATION GUIDE CS3000 Automatic Safety Pool Cover Under Track System with Aluminum Lid...

Page 2: ...ter s square 15 5 16 hex head driver bit with 12 extension 16 Drill cordless or corded 17 Set of drill bits 1 4 down to 1 16 18 Crescent wrench 19 100 25 foot tape measure 20 Chalk line use white chal...

Page 3: ...tor end lid 20 X0943 8 Lid hinge 21 A1692 Standard cover lid bracket set of 2 22 E1130 Little Giant cover pump instructions 23 A0407 UnderTrack retainer bracket set 24 M0104 Track splice UT 403 25 E10...

Page 4: ...UNDER TRACK Step By Step Instructions Page Step Track assembly 5 1 Mounting the track Standard under track mounting 5 6 Encapsulated under track mounting 5 7 Latham Pool Products Inc 2019 All rights r...

Page 5: ...5 32 allen wrench loosen the screw on the top of the guide feed 16 Insert the guide feed on the end of the track that will extend into the housing 1 2 3 4 5 8 Standard Under Track Clamp the track wit...

Page 6: ...Adjusting the mechanism height 7 4 Positioning the roll up tube mechanism 7 7 Anchoring the mechanism 8 12 Extending the pulley brackets 8 13 Anchoring the pulley brackets 8 17 Wiring the electrical s...

Page 7: ...ning may cause damage to the threads and failure of the cover system With the motor end turned upside down attach the cone on the motor end using the same bolts 36 and washers 37 Tighten the bolts usi...

Page 8: ...lso level Raise the pulley bracket so it is flush with the top of the encapsulation Anchoring the Pulley Brackets Anchor the motor and non motor end brackets into the housing in as many places as poss...

Page 9: ...roper electrical lines conduit and bonding to the mechanism Electrical wiring diagram and details are shown above with instructions on the right 19 Latham Pool Products Inc 2019 All rights reserved 8...

Page 10: ...Routing the ropes 12 11 Attaching the cover leading edge 12 15 Track retainer method 13 21 Attaching the ropes to the reels 13 26 Running out the cover 14 30 Attaching the cover and bonding wire 14 3...

Page 11: ...it into the track on the water side Hold the rope outside the track to pull the rope down the length of the track toward the end of the pool Now feed the rope through the pulley assembly Insert the pu...

Page 12: ...the excess rope through and lay it on the deck in front of the mechanism Attaching the Cover Leading Edge Lay the front of the cover in front of the housing Slide the leading edge through the loop on...

Page 13: ...on top of the guide feed Insert a 10 32 x 1 3 4 screw 42 through the lug and guide feed Use a 5 32 allen wrench to tighten the screw that connects the two sections of guide feed together Connect the...

Page 14: ...2 3 feet When attaching the cover to the tube do not use folds or pleats Run the key switch in the uncover position to roll the cover up on the roll up tube Check the cover to be sure it rolls up eve...

Page 15: ...The mechanism is equipped with two brakes one on the rope reel and one for the roll up tube of the mechanism The brakes are preset at the factory and should work properly To adjust the torque limiter...

Page 16: ...IC ALUMINUM LID Step By Step Instructions Page Step Installing the lid brackets 17 1 Assembling the aluminum lid 17 4 Attaching the lid to the deck 17 7 Latham Pool Products Inc 2019 All rights reserv...

Page 17: ...nto the main section of lid Slide the motor and non motor lid ends onto the hinge Position the lid over the top of the housing The motor end and non motor ends should extend past the cover housing 1 2...

Page 18: ...nd cover life 8 Proper maintenance and care of the cover system 8 9 Inform the customer on pool safety Back cover After the cover system is installed it is critically important to instruct the home ow...

Page 19: ...are not rubbing on any brackets or the deck q Ropes are run correctly q 8 feet of rope left on rope reel q System bonded according to electrical code Cover bonded to leading edge and roll up tube q Ma...

Page 20: ...ions about this installation guide contact your Independent Coverstar Distributor Latham Pool Products 787 Watervleit Shaker Rd Latham NY 12110 USA Latham Pool Products Inc 2019 All rights reserved L9...

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