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Numbers in parenthesis refer to hardware shown on page 3.

Step By Step Instructions

Cut  the  track  so  it  will  extend  from  the 

front edge of the coping at the far end of 

the  pool  to  1”  past  the  inside  of  the 

housing  if  no  encapsulation  is  being  used.  

When encapsulation is used, it will extend 

one  inch  past  the  inside  of  the  housing, 

with the track extending one inch past the 

end of the encapsulation.

Before  splicing  the  sections  of  track 

together,  file  all  track  ends  thoroughly, 

rounding all edges and removing all burrs. 

This step is extremely important! 

Tap the splice pins (39) into one end of the 

track  and  slide  the  center  splice  (24)  into 

the center channel. 

Lay the sections of track on the deck and tap 

them  together  using  a  rubber  mallet  so  the 

center  splice  and  splice  pins  interlock  with 

each  section  of  track. It’s  important  that, the 

splice  is  tight  together  so  there  is  not  a  gap 

from  one  track  to  the  next.  Slide  pulley  end 

cap (15) into the end of the track at that is at 

the  opposite  end  of  the  pool  from  the 

mechanism.

Using  a  5/32”  allen  wrench,  loosen  the 

screw  on  the  top  of  the  guide  feed  (16).  

Insert  the  guide  feed  on  the  end  of  the 

track that will extend into the housing.

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2

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4

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Standard Under Track  

Clamp  the  track  with  pulley  to  underside  of 

the coping flush with the coping face.  (If water 

is  in  the  pool,  place  the  hammer  drill  with  a 

1/4” masonry (carbide-tipped) bit into a large 

bucket)  Drill holes approx. 3” deep on a slight 

angle  toward  the  pool  wall.  Remove  clamps 

and track, then drive plastic anchors (33) into 

each  hole.  Finally,  fasten  the  track  to  the 

underside of the coping with #12 screws (26). 

Encapsulated Under Track (optional)

 

If  encapsulation  is  being  used,  the  track  is 

normally installed during the cover 

installation. 

(See cover installation section page 

1

1

, step 9).

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7

Holding  the  guide  feed  firmly,  use  a  6  inch 

3/16” bit to drill through the hole in the track 

feed  and  through  the  track.  Remove  the 

guide  feed.    Do  this  for  the  track  on  both 

sides of the pool.

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© Latham Pool Products, Inc. 201

9

. All rights reserved. 

5

To determine if the cover system was ordered 

correctly for the pool, the length of the roll-up 

tube should be 3 inches shorter than the track 

space. 

For  example,  for  a  20  ft  track  space,  the 

correct length of roll-up tube is 19 ft 9 in.  

Summary of Contents for CS3000

Page 1: ...INSTALLATION GUIDE CS3000 Automatic Safety Pool Cover Under Track System with Aluminum Lid...

Page 2: ...ter s square 15 5 16 hex head driver bit with 12 extension 16 Drill cordless or corded 17 Set of drill bits 1 4 down to 1 16 18 Crescent wrench 19 100 25 foot tape measure 20 Chalk line use white chal...

Page 3: ...tor end lid 20 X0943 8 Lid hinge 21 A1692 Standard cover lid bracket set of 2 22 E1130 Little Giant cover pump instructions 23 A0407 UnderTrack retainer bracket set 24 M0104 Track splice UT 403 25 E10...

Page 4: ...UNDER TRACK Step By Step Instructions Page Step Track assembly 5 1 Mounting the track Standard under track mounting 5 6 Encapsulated under track mounting 5 7 Latham Pool Products Inc 2019 All rights r...

Page 5: ...5 32 allen wrench loosen the screw on the top of the guide feed 16 Insert the guide feed on the end of the track that will extend into the housing 1 2 3 4 5 8 Standard Under Track Clamp the track wit...

Page 6: ...Adjusting the mechanism height 7 4 Positioning the roll up tube mechanism 7 7 Anchoring the mechanism 8 12 Extending the pulley brackets 8 13 Anchoring the pulley brackets 8 17 Wiring the electrical s...

Page 7: ...ning may cause damage to the threads and failure of the cover system With the motor end turned upside down attach the cone on the motor end using the same bolts 36 and washers 37 Tighten the bolts usi...

Page 8: ...lso level Raise the pulley bracket so it is flush with the top of the encapsulation Anchoring the Pulley Brackets Anchor the motor and non motor end brackets into the housing in as many places as poss...

Page 9: ...roper electrical lines conduit and bonding to the mechanism Electrical wiring diagram and details are shown above with instructions on the right 19 Latham Pool Products Inc 2019 All rights reserved 8...

Page 10: ...Routing the ropes 12 11 Attaching the cover leading edge 12 15 Track retainer method 13 21 Attaching the ropes to the reels 13 26 Running out the cover 14 30 Attaching the cover and bonding wire 14 3...

Page 11: ...it into the track on the water side Hold the rope outside the track to pull the rope down the length of the track toward the end of the pool Now feed the rope through the pulley assembly Insert the pu...

Page 12: ...the excess rope through and lay it on the deck in front of the mechanism Attaching the Cover Leading Edge Lay the front of the cover in front of the housing Slide the leading edge through the loop on...

Page 13: ...on top of the guide feed Insert a 10 32 x 1 3 4 screw 42 through the lug and guide feed Use a 5 32 allen wrench to tighten the screw that connects the two sections of guide feed together Connect the...

Page 14: ...2 3 feet When attaching the cover to the tube do not use folds or pleats Run the key switch in the uncover position to roll the cover up on the roll up tube Check the cover to be sure it rolls up eve...

Page 15: ...The mechanism is equipped with two brakes one on the rope reel and one for the roll up tube of the mechanism The brakes are preset at the factory and should work properly To adjust the torque limiter...

Page 16: ...IC ALUMINUM LID Step By Step Instructions Page Step Installing the lid brackets 17 1 Assembling the aluminum lid 17 4 Attaching the lid to the deck 17 7 Latham Pool Products Inc 2019 All rights reserv...

Page 17: ...nto the main section of lid Slide the motor and non motor lid ends onto the hinge Position the lid over the top of the housing The motor end and non motor ends should extend past the cover housing 1 2...

Page 18: ...nd cover life 8 Proper maintenance and care of the cover system 8 9 Inform the customer on pool safety Back cover After the cover system is installed it is critically important to instruct the home ow...

Page 19: ...are not rubbing on any brackets or the deck q Ropes are run correctly q 8 feet of rope left on rope reel q System bonded according to electrical code Cover bonded to leading edge and roll up tube q Ma...

Page 20: ...ions about this installation guide contact your Independent Coverstar Distributor Latham Pool Products 787 Watervleit Shaker Rd Latham NY 12110 USA Latham Pool Products Inc 2019 All rights reserved L9...

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