Latham CS1800 Installation Manual Download Page 12

On  the  motor  and  non-motor  side,  use  a 

3/16” bit  and  drill  through  the  holes  on  the 

cross  braces.  Use  the  half  inch  screws  (34) 

and  nylock  nuts  (36)  provided  and  bolt  the 

cross braces together in two places on each 

cross bracket.

20

Wiring 

t

he Electrical Switch

Connect  the  electric  switch  by  wiring  the 

neutral  wire  from  the  power  supply,  the 

white  wire  from  the  motor  and  one  of  the 

wires from the indicator light together using 

a wire nut. Note: Switch must be mounted in 

a position with a full view of the pool.

Connect  the  ground  wires  from  the  power 

supply  and  the  motor  together  using  a  wire 

nut.  Run a pig tail from this wire nut to the 

grounding lug on the switch. 

Insert  the  hot  wire  from  the  power  supply 

into  terminal  L1  on  the  back  of  the  switch 

and  tighten  the  screw. 

Do  not  loosen  the 

screws  too  much  or  the  internal  switch 

connections will be permanently lost.

Attach  the  other  leg  from  the  indicator  light 

and  the

  BLUE  DIRECTIONAL  WIRE

  into 

terminal A1, and tighten the screw.

Insert  the 

RED  DIRECTIONAL  WIRE

  into 

terminal  B1,  and  tighten  the  screw.  Note: 

Reverse  directional  wires  if  the  cover  runs 

opposite  to  the  direction  indicated  on  the 

switch.

19

21

22

23

24

Electrical Wiring & Bonding

The system must be bonded to meet the National Electrical Code. Bond both tracks to the mechanism by attaching a bonding lug to the 

guide feed screw and running a #8 solid copper bond wire to the mechanism. Bond the lid to the mechanism by drilling  a hole in the lid at 

either end of the lid and attaching a bonding lug in each position and bonding it to the mechanism. All brackets and any other metal over 

4” long should likewise be bonded to the mechanism. There should be a bond wire from the equipment pad inside the housing. Attach this 

bond wire to the mechanism to complete the bonding requirement. Note: Builder is responsible to bring proper electrical lines, conduit 

and bonding to the mechanism. Electrical wiring diagram and details are shown above with instructions on the right. 

#8 bond wire 

Conduit with 4 wires 
(2 directional wires, neutral  
& unbroken ground) 

Single gang all-weather box mounted  
on corner of end wall of cover vault  
approx. 3” from top of deck. 

Key switch is mounted in a standard all-
weather UL listed, single gang box.

 

The 

box must be mounted 60 inches off the 
ground and in a location where

 

100% of 

the pool is visible.  

It is recommended that this switch be 
mounted halfway along the side of the

 

pool, and within 12 ft of the waters edge.

Conduit with 3 wires 
(hot, neutral & unbroken ground) 

Note: wires must be sized to meet 
all  applicable  codes.  Motor  draws 
8.8 amps. 

Sub-panel with  
dedicated 
110 Volt,  
15 amp breaker 
and GFCI 

Ground Fault Circuit Interrupter 

A GFCI must be used in the 

electrical

 supply line for the motor.  

This should be on a separate dedicated circuit only for the pool cover. 

Running Wires 

Bring 110 V to the key switch. From the panel to the key switch,  run 3 
wires (hot,

 

 

 

neutral & unbroken ground). From the key switch to the  motor 

end of the housing, run 4 wires (2 directional, a neutral and an unbroken 
ground). Terminate the wires in a weather tight “J” box. The motor is 110 
V, 3/4 HP with full load amperage of 8.8 amps. Follow all applicable 
codes regarding wire size, grounding,  connections, etc. 

Key Switches 

Mount a standard, single gang, all-weather junction box for the key switch 
at a point where 100% of the pool is vis

i

ble. This is a mandatory 

requirement to meet ASTM safety standards. The key switch should not be 
placed in the mechanism box. This does 

not

 meet UL code. 

Options 

Coverstar has several different wiring options that include limit switches 
wireless remote control, water feature shutoffs, etc.  See your Coverstar 
distributor for details. 

© Latham Pool Products, Inc. 201

9

. All rights reserved. 

Numbers in parenthesis refer to hardware on page 3.

Step By Step Instructions 

12

Summary of Contents for CS1800

Page 1: ...INSTALLATION GUIDE CS1800 Automatic Safety Pool Cover Top Track System with Aluminum Lid...

Page 2: ...bber mallet 11 Pliers standard needle nose channel lock 12 Files round triangular flat 13 Lighter 14 Carpenter s square 15 5 16 hex head driver bit with 12 extension 16 Drill cordless or corded 17 Set...

Page 3: ...1098 Bonding wire 30 M3962 Track splice RHT 31 E1086 Bonding lug ka 6u for 1 wire 32 H0334 Screw PFSM 12 x 1 3 4 for top track 33 H0332 Screw PPSM 12 x 1 3 4 for lid hinge 34 H0150 Screw PPMS 10 32 x...

Page 4: ...Instructions Page Step Laying out the cover track 5 2 Splicing the track together 5 4 Cutting the track to length 5 9 Checking for square 6 12 Attaching the track to the deck 6 14 Latham Pool Products...

Page 5: ...burrs This step is extremely important The cover can be damaged very easily by metal burrs and this damage is not covered by the warranty At one end use a rubber mallet to tap the track sections toget...

Page 6: ...itions Make sure that the track run completely straight on both sides of the pool Drill through the pre drilled track holes into the deck Drill at least 3 deep Move the tracks to the side to expose th...

Page 7: ...RECESSED HORIZONTAL TRACK Components Installation Guidelines Page Latham Pool Products Inc 2019 All rights reserved 7...

Page 8: ...his method is used care must be taken to make sure that no cement is left higher than the bottom of the side of the channel Otherwise it will have to be chipped down before the deck is poured Staked i...

Page 9: ...ing Roll up tube 10 2 Adjusting the mechanism height 10 4 Positioning the mechanism 10 8 Anchoring the mechanism 11 13 Extending the pulley brackets 11 14 Anchoring the pulley brackets 11 18 Wiring th...

Page 10: ...otor end so the top of the pulley bracket is flush with the top of the housing 1 4 5 6 7 8 Connecting the Roll up Tube With the non motor end turned upside down attach the cone for the non motor end t...

Page 11: ...ote Do the following steps on Motor and Non motor end motor end shown Raise the pulley bracket up so that the top of the bracket is even with the top of the housing Note If you will be using the Flat...

Page 12: ...e Builder is responsible to bring proper electrical lines conduit and bonding to the mechanism Electrical wiring diagram and details are shown above with instructions on the right 8 bond wire Conduit...

Page 13: ...rack 14 4 Routing the ropes 15 10 Attaching the cover leading edge 15 15 Attaching the ropes to the reels 16 27 Running the cover over the pool 17 31 Attaching the cover and bonding wire 17 32 Adjusti...

Page 14: ...then pull the rope down the back side of the track toward the cover housing Pull all excess rope through the cover track 2 3 4 5 6 7 8 9 Step By Step Instructions Complete the fastening of all track s...

Page 15: ...Continue pulling this rope across to pulley 5 with the rope coming off the bottom of the pulley Pull all excess rope through and lay it on the deck 10 11 12 13 14 15 Attaching the Cover Leading Edge...

Page 16: ...assembly and cover into the track Use a 5 32 allen wrench to tighten the screw on the guide feed Place a bonding wire lug 31 on top of the guide feed and secure with a 10 32 1 3 8 screw 46 and nylock...

Page 17: ...ure the cover to the roll up tube using tek screws 40 every 2 3 feet When attaching the cover to the tube do not use folds or pleats 38 33 Attaching the Cover Bonding Wire Make sure the webbing contin...

Page 18: ...rly 43 To adjust the torque limiter use a 9 16 wrench to tighten the first torque limiter bolt 1 2 turn Run the cover If further adjustment is needed rotate the torque limiter brake arm to position th...

Page 19: ...IC ALUMINUM LID Step By Step Instructions Page Step Installing the lid brackets 20 1 Assembling the aluminum lid 20 4 Attaching the lid to the deck 20 7 Latham Pool Products Inc 2019 All rights reserv...

Page 20: ...r lid ends onto the hinge Attaching the Lid to the Deck Position the lid over the top of the housing The motor end and non motor ends should extend past the cover housing 1 2 If they extend more and d...

Page 21: ...e maintenance Use the following check list and the ECLIPSE Use Care Guide as your primary instruction source Use Care Guide Page How to use the cover pump 4 How to uncover and cover the pool 6 7 Warn...

Page 22: ...are not rubbing on any brackets or the deck q Ropes are run correctly q 8 feet of rope left on rope reel q System bonded according to electrical code Cover bonded to leading edge and roll up tube q Ma...

Page 23: ...tions about this installation guide contact your independent Coverstar distributor L9911 3 8 19 bm Latham Pool Products Inc 2019 All rights reserved Latham Pool Products 78 787 Watervleit Shaker Rd La...

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