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Maintenance Manual

LaserPro Spirit SI, Maintenance Manual

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Distributed & Supported by: Jorlink USA, Inc. | Tel: (336) 288-1613 | [email protected] | www.JORLINK.com

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Summary of Contents for Spirit SI

Page 1: ...Maintenance Manual Spirit SI GE GX LS Distributed Supported by Jorlink USA Inc Tel 336 288 1613 support jorlink com www JORLINK com 1 60...

Page 2: ...unit 12 Power Supply 13 Base section side panel 14 Section 2 Power System Power Supply 16 Power cable layout diagrams 17 Section 3 Electrical System Mainboard 20 DC 12V Module 21 Laser Power Adaptor...

Page 3: ...leaning and protecting the X Y rails 37 Section 3 Changing the X rollers 39 Section 4 Changing the X rail 30 Section 5 Changing the Y rollers 43 Chapter 4 Trouble Shooting Error messages Section 1 Err...

Page 4: ...er when you correspond with us for any kind of questions Thank you 2 Safety Precautions The machine should not be operated without supervision Due to the dangerous nature of laser we should always pay...

Page 5: ...4 Chapter 1 Machine Overview 1 Overall Distributed Supported by Jorlink USA Inc Tel 336 288 1613 support jorlink com www JORLINK com 5 60...

Page 6: ...4G 29002548G Working Table BK01813A 29003645 03 29004578G 29002516G Spirit unit chassis BK01897A 29003969 02 29004732G N A 100W base chassis assembly BK01883A 29003893 02 29004572G 60W base chassis as...

Page 7: ...W00045A 25700032 25700032G Lamp switch NP01801A 23400020 23400020G Control panel sticker BK01810A 23800145 23800145G Spirit keyboard module EZ00284A N A N A DC 12V 8W ballast MZ01820A 23300296 2330029...

Page 8: ...ow Hinge 3 3 29003833G Window Assembly 1 4 25700094G Key Switch 1 5 23400020G Control panel sticker 1 6 24400995G Key board 1 7 20901927G Key Switch to Emergency Stop Switch Cable 1 8 29005274G Keyboa...

Page 9: ...29005033G Spirit main board BK01362C 29001141 29001141G Z motor assembly PW00026A 24500022 24500022G Meanwell power supply 40 5V BK01839A 29002537 29002537G Motor group BK01808A 29002510 29002510G Y m...

Page 10: ...7A 3 29005059G 3 DC12V POWER MODULE BK018B1A 4 29002557G 4 12W power supply fixture BK01823A 5 29003783G 5 12V Power block Parts number for SI Parts Number for SI LS Parts name BK01830A 1 29003271G 1...

Page 11: ...arts Number for SI LS Parts name BK01830A 1 29003267G 1 Base back door assembly BK01824A 2 29003659G 2 V40 system Assembly BK01807A 3 29005059G 3 DC12V POWER MODULE BK018B1A 4 29002587G 4 40C power su...

Page 12: ...eel BK01809A 29002511 X motor module BK01841A 29002539 X axis transmit shaft assembly LH01828A 22800938 X axis transmit belt wheel BR01802A 20700053 Bearing BK01839A 29002537 Motor group LH01811A 2280...

Page 13: ...G x axis belt adjuster 11 29000302G X Axis idel Pulley fixture 12 24400644G X cable carrier bracket 13 22800213G X cable carrier 14 22802108G Lens carriage connect board 15 22802109G Linear guide Left...

Page 14: ...e mirror Holder 25 22802107G Lens carriage base 26 29004980G SPIRIT GX X AXIS MOTOR SET 27 23300298G Hand Knobs CRKB M3 6L Distributed Supported by Jorlink USA Inc Tel 336 288 1613 support jorlink com...

Page 15: ...1 4 20600176G Open Steel Filum Belt U2GT 1794 15 1 5 29002537G X motor assembly 1 6 29005107G X motor PCB AAS I Spirit 1 7 29005506G Lens carriage Assembly 1 8 22803049G Tension pulley shaft bracket 1...

Page 16: ...ght LH01831A 22800941 22800941 Y axis transmit belt wheel BR01803A 20700054 20700054 Bearing LH01854A 22800950 22800950 Y axis passive axle center BK01835A 29002534 29002534 Double side mount assembly...

Page 17: ...NAME QTY 1 29005927G Y Axis Rail Assembly left 1 2 29005928G Y Axis Rail Assembly right 1 3 29006390G Y Transmit Shaft Assembly 1 4 29002537G Y Motor assembly 1 Distributed Supported by Jorlink USA In...

Page 18: ...o focus pin assembly BK01846A 29002544 Carriage reflector hold assembly MZ01808A 23300298 Hand knobs BK018B3A 29002589 4 0 focal lens assembly BK018B2A 29002588 2 5 focal lens assembly BK01858A 290025...

Page 19: ...eat Assembly 1 5 29004736G Carriage Reflector Hold 1 6 29002545G 2 0 Focal lens Assembly 1 7 29002554G 1 5 Focal lens Assembly 1 8 29002588G 2 5 Focal lens Assembly 1 9 29002589G 4 0 Focal lens Assemb...

Page 20: ...2801022 22801022G Z axis table screw PS01815A 29003638 24402291G Working table bracket left PS01819A 29003637 24402291G Working table bracket right LH01316A 22800130 22800130G Z axis screw thread BK01...

Page 21: ...0W laser tube depends on model BK01826A N A Red pointer assembly BK01827A N A 3X beam expander BK01326E N A Red pointer mirror BK01829A N A Mirror 1 assembly MZ01804A N A Prism mounts assembly Distrib...

Page 22: ...Number for GX Parts name BK01811A 29002513 29002513G Laser power adapter PW00027A N A N A Power supply PSP 600 49V N A 24500032 24500032G Power supply ASNER 800W 30V Distributed Supported by Jorlink U...

Page 23: ...W00024A N A Rocker switch SW 115 CN00351A N A AC plug FU00003A N A Fuse CN00947A N A AC connector EZ00238A N A SSR KSD215AC3 PW00039A N A Power LPS 75 12 DC 12V BK01807A N A DC 12V module Distributed...

Page 24: ...PW00027A SI 60W Deos 3 PW00027A SI 100W G 100 5 PW00027A GE 30W GX 30W V 30 1 24500032 GE 40W GX 40W V 40 1 24500032 GE 60W GX 60W T 60 2 24500032 GE 100W GX 100W T 100 4 24500032 The normal voltage...

Page 25: ...m SI AC 100V AC240V INPUT 15A FUSE ON OFF Switch EMI Line Filter 3A FUSE POWER BOARD Main BOARD LASER POWER SUPPLY FAN LAMP POWER SUPPLY Distributed Supported by Jorlink USA Inc Tel 336 288 1613 suppo...

Page 26: ...m SI AC 200V AC240V INPUT 15A FUSE ON OFF Switch EMI Line Filter 3A FUSE POWER BOARD Main BOARD LASER POWER SUPPLY FAN LAMP POWER SUPPLY Distributed Supported by Jorlink USA Inc Tel 336 288 1613 suppo...

Page 27: ...PUT 20A FUSE ON OFF Switch EMI Line Filter 3A FUSE POWER BOARD Main BOARD LASER POWER SUPPLY Relay Switch 15A FUSE EMI Line Filter FAN LAMP POWER SUPPLY Distributed Supported by Jorlink USA Inc Tel 33...

Page 28: ...AutoFocus PCB Rotary Attachment Power 40V 5V Parallel Port USB Port 30W Laser Tube RJ 45 Cable 10WLaser Tube BNC Cable 50W Laser Tube D SUB Cable SSR Limit Switch FPGA Buzzer SIMM1 SRAM CPU FLASH Lase...

Page 29: ...28 BK1807A DC12V Module BK01811A Laser Power Adaptor Distributed Supported by Jorlink USA Inc Tel 336 288 1613 support jorlink com www JORLINK com 29 60...

Page 30: ...Control Panel Dial for adjusting contrast Load firmware button Button is at lower position at default Distributed Supported by Jorlink USA Inc Tel 336 288 1613 support jorlink com www JORLINK com 30...

Page 31: ...also there are 30W 40W 60W and 100W models with Coherent Deos laser tubes How to measure the power output of a laser tube In order to measure the power output of a laser tube we need to use a power m...

Page 32: ...e shifted or tilted and both rastering and vectoring quality will be affected Step 1 Unscrew the back panel of the machine revealing the laser tube and Mirror 1 Turn on the machine and enter the hidde...

Page 33: ...djust Mirror 1 so that laser passes through the center of the opening Step 3 Place a masking tape on the opening before Mirror 3 Move the rail along the Y axis so that Mirror 3 is close to Mirror 2 Fi...

Page 34: ...ttom right corner Place a masking tape over the nozzle opening Position the pen carriage at one of the 4 corners of the working area Fire the laser and adjust Mirror 1 so the laser passes through the...

Page 35: ...0W 25W Laser Tube Wiring Diagram SI DC Power Supply 30V AC 110V 220V 10W 25W Laser Tube DC 30V POWER PCB Distributed Supported by Jorlink USA Inc Tel 336 288 1613 support jorlink com www JORLINK com 3...

Page 36: ...r Tube Wiring Diagram SI DC Power Supply 48V DC Power Supply 48V AC 110V 220V 30W 40W Laser Tube DC 48V POWER PCB Distributed Supported by Jorlink USA Inc Tel 336 288 1613 support jorlink com www JORL...

Page 37: ...ng Diagram SI DC Power Supply 48V DC Power Supply 48V DC Power Supply 48V AC 110V 220V RF 50W 75W Laser Tube DC 48V POWER PCB Distributed Supported by Jorlink USA Inc Tel 336 288 1613 support jorlink...

Page 38: ...Power Supply 48V DC Power Supply 48V DC Power Supply 48V AC 220V RF 100W Laser Tube DC 48V DC Power Supply 48V DC Power Supply 48V POWER PCB Distributed Supported by Jorlink USA Inc Tel 336 288 1613 s...

Page 39: ...west firmware or the firmware of your choice 1 Turn on the machine while holding down the F2 button will allow you to send the firmware via the parallel port 2 Run the uploader exe file 3 Change the C...

Page 40: ...hecks that the parallel port is functional by asking the user to send a file through the parallel port 4 Serial port test Serial port test checks that the serial port is functional by asking the user...

Page 41: ...he keys on the control panel to move the pen carriage along the Y axle 10 Z motor test Z motor test checks that the Z motor is functional by asking user to use the keys on the control panel to move th...

Page 42: ...that protects the lens itself from the intensive laser power we have to take great care when cleaning the lenses so that we do not scratch or peel off the chemical substance The following are three c...

Page 43: ...lution Slowly pull the wetted paper from one side to another Make sure the lens is cleaned dried and does not have any debris on the surface Cleaning the focusing lens First remove the lens from the p...

Page 44: ...o dry or air dry the lens Make sure the lens is clean and dried before putting it back in the pen carriage unit 2 Cleaning and protecting the X Y rails In order to prevent the X and Y rails from chemi...

Page 45: ...ce a week Use a piece of non abrasive cloth to swipe and clean the rails Then apply a small amount of the PS2 grease on to the rail and swipe it clean again PS2 grease MZ01417A Please note that there...

Page 46: ...45 Distributed Supported by Jorlink USA Inc Tel 336 288 1613 support jorlink com www JORLINK com 46 60...

Page 47: ...ce that the roller has a wider side and a narrower side The narrower side should be closer to the pen carriage When installing the new rollers make sure that we push the roller set towards the pen car...

Page 48: ...47 Distributed Supported by Jorlink USA Inc Tel 336 288 1613 support jorlink com www JORLINK com 48 60...

Page 49: ...to remove the cover After removing the cover disconnect the transparent air pipe and the X motor flat cables as shown Remove two hex bolts on each side of the X axis Distributed Supported by Jorlink U...

Page 50: ...detach from the mounts 5 Changing the Y rollers Detach the X rail and remove the following screws to completely remove the Y roller holders Distributed Supported by Jorlink USA Inc Tel 336 288 1613 su...

Page 51: ...50 Unscrew the following screws to remove the side rollers Distributed Supported by Jorlink USA Inc Tel 336 288 1613 support jorlink com www JORLINK com 51 60...

Page 52: ...NING Emergency stop is activated please free the emergency stop to continue next job The Emergency button has been pushed down 1 Release the emergency button by turning it clockwise Please install the...

Page 53: ...that the output object can be outputted on the working area under the correct position mode 2 Adjust the pen carriage to an open area For e g Origin point for relative mode or center of the table for...

Page 54: ...X motor PCB to see if the error is with the PCB 5 Replace the X motor and check to see if fixed 6 If error remains after the X motor change replace the main board as well Y motor malfunction For servi...

Page 55: ...unction For service please inform your local distributor Z motor failed or its related components failed 1 Check that the connections of the wiring are not loosed or damaged 2 Replace the Z motor Dist...

Page 56: ...is the 5V light This light should always be ON showing that there is a 5V supplied to the mainboard Check that the power supply next to the mainboard that provides the 5V power is working properly if...

Page 57: ...sed all three LEDs will stay on When the front door is open or front door sensors malfunctioning all the LED will turn off When the backdoor is open or the backdoor sensors are malfunctioning the two...

Page 58: ...ser head or the RF cable is bad When the fifth LED from the left turns ON the RF power supply has gone over temperature For 30W models Only the two right most LEDs are used for 30W models Under normal...

Page 59: ...s equipped with Synrad laser sources By nature Synrad laser sources require a tickle pulse to keep the laser ready for firing The tickle pulse signal required depends on the individual laser tube The...

Page 60: ...59 Start Stop key to save and restart the machine Distributed Supported by Jorlink USA Inc Tel 336 288 1613 support jorlink com www JORLINK com 60 60...

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