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STEP 4:  ATTACH DOUBLE BARREL TO LEG ASSEMBLY

CAREFULLY place the barrel assembly onto the leg assembly.  
See STEP 4.1.  Center and align the barrel grill assembly with the 
mating holes.  CAREFULLY open and steady the barrel assembly, 
the barrel will want to shift.  Use (6) 12 mm bolts [ U ], (6) flat 
washers [ T ] and (6) kep nuts [ S ] to attach the leg assembly to 
the double barrel.  Install bolts as shown in STEP 4.2.  Be sure the 
bolt in the center is installed from inside the barrel.  Make sure the 
barrel is level and tighten all bolts securely.   

ASSEMBLY INSTRUCTIONS

COOKING CENTER  GRILL

MODEL 520268

®

TM

STEP 5:  ATTACH THE LID HANDLE

Attach the wood handle [ K ] to the lid with (2) 
48 mm bolts [ K1 ], (2) handle spacers [ K2 ] and 
(2) kep nuts [ O3 ].  See STEP 5.  Tighten bolts 
securely.

STEP 5

KEP NUT

(INSIDE LID)

HANDLE
SPACER

WOOD HANDLE

48 MM BOLT

INSET B

STEP 6:  INSTALL THE AIR VENTS

Find the following parts for this step:  (4) adjustable 
vents [ BH ], (2) 10 mm long bolts [ BL ], (2) 25 mm long 
bolts [ BK ], (4) 4 mm split lock washers [ BN ] and (4) 
kep nuts [ BM ].  Attach (2) adjustable vents to each 
side of the barrel by inserting (2) 10 mm long bolts 
from the outside, fastening each bolt with (1) split lock 
washer and (1) kep nut.

Repeat the same step for the adjustable vents on the 
lid using (2) 25 mm long bolts instead.

         WARNING:  The ash cleanout slots should never
         be open when grilling.  Please review and under-
         stand the vent positions before using.
                 

!

10 MM LONG

BOLT

25 MM LONG

BOLT

VENT FULL OPEN

VENT CLOSED

ASH CLEANOUT SLOT OPEN

KEP NUT

SPLIT LOCK WASHER

VENT

STEP 6

VENT POSITIONS

12 MM

LONG BOLT

6 MM DIA.

FLAT WASHER

KEP NUT

STEP 4.2

BARREL 

ASSEMBLY

LEG 

ASSEMBLY

STEP 4.1

Page 4

Summary of Contents for 520268

Page 1: ...Y MOVED IN THE SINGLE BARREL CONFIGURATION KEEP THE COOKING CENTER GRILL AWAY FROM BUILDINGS FLAMMABLE ITEMS AND VEHICLES DO NOT USE THE COOKING CENTER GRILL UNDER A COVER OR AWNING THE COOKING CENTER GRILL IS FOR ADULT USE ONLY NEVER COOK WITH THE ASH CLEANOUT SLOTS IN THE OPEN POSITION FOR SAFE OPERATION THE COOKING SITE MUST BE FLAT AS POSSIBLE AND ALL WHEELS LEGS AND EXTENSION LEGS MUST TOUCH ...

Page 2: ...NSION LEG ASSEMBLY LEFT EXTENSION LEG ASSEMBLY WITH LATCH PIN UPPER LEG SUPPORT WITH WIDE SPACED HOOKS UPPER LEG SUPPORT WITH NARROW SPACED HOOKS 45 MM x 4 MM EXTENSION LEG HINGE BOLT EXTENSION LEG LATCH 30 MM x 5 MM LATCH BOLT 5 MM DIA FLAT WASHER FOR LATCH AND SHELF WITH HANDLE FRONT CONDIMENT BASKET BOLT ON ADJUSTABLE FRONT EXPANDED METAL SHELF BOLT ON ADJUSTABLE SIDE EXPANDED METAL SHELF CLIP ...

Page 3: ...nuts and 2 washers to secure the wheels to the axle Use a wrench on each locking nut to tighten securely STEP 3 ASSEMBLE THE LID BRACE Find the following parts 1 lid brace Q 2 spacers R 2 30 mm long bolts X and 2 kep hexnuts Y Place blocks between the barrel and the ground so the barrel does not roll Open the double barrel assembly A about 1 4 turn and have a helper steady the lid while the lid br...

Page 4: ... O3 See STEP 5 Tighten bolts securely STEP 5 KEP NUT INSIDE LID HANDLE SPACER WOOD HANDLE 48 MM BOLT INSET B STEP 6 INSTALL THE AIR VENTS Find the following parts for this step 4 adjustable vents BH 2 10 mm long bolts BL 2 25 mm long bolts BK 4 4 mm split lock washers BN and 4 kep nuts BM Attach 2 adjustable vents to each side of the barrel by inserting 2 10 mm long bolts from the outside fastenin...

Page 5: ...G to the barrel side opposite of wheels with 4 10 mm long bolts O 4 5 mm flat washers A7 and 4 kep nuts O3 Make sure the flat washers are installed between the kep nuts and the side of the barrel See STEP 9 Tighten the bolts securely STEP 10 ASSEMBLE THE BOLT ON ADJUSTABLE FRONT SHELF Install the bolt on adjustable front shelf BC to the barrel with 2 10 mm long bolts O and 2 kep nuts O3 Tighten th...

Page 6: ...ing grate onto the barrel ledges The cooking grate access panel has to open upwards STEP 14 INSTALL THE WARMING GRATE Place the warming grate EE on top of the 2 adjustable lid vent bolts as shown in STEP 14 and INSET E STEP 15 PLACE THE ADDITIONAL GRATES AND SHELVES ONTO THE STORAGE HOOKS Place the remaining charcoal grate F cooking grate G and clip on back shelf BF onto the wide spaced storage ho...

Page 7: ...e lid and remove the cooking grate and set off to the side Put approximately 40 60 charcoal briquettes on the charcoal grate Light according to the briquette manufacturer instructions 4 Carefully place the cooking grate back inside the grill and wait for the charcoal to ash over usually about 20 minutes 5 Add food to cooking grate and cook food to desired preference 6 Use caution when operating th...

Page 8: ... brace spacer through the release hole See FIGURE 3 Rotate the lid brace forward so it rests on the single barrel ledge 5 Swing the lid double barrel 180 so it rests on top of the extension leg bumpers 6 Store the warming grate on the storage hooks located under the barrel 7 Place the 2nd set of charcoal and cooking grates into the double barrel 8 Place the clip on expanded metal shelves into the ...

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