lancer SERIES 1500 POSTMIX Installation And Service Manual Download Page 8

4. TROUBLESHOOTING

TROUBLE

CAUSE

REMEDY

4.1

Water leakage around

A. Damaged or improperly

A. If damaged, replace.  If improperly

nozzle.

installed o-ring above diffuser.

installed, adjust.

4.2

Leakage between upper A. Gap between upper and lower A. Tighten all six (6) retaining screws.

and lower valve bodies.

valve bodies.

B. Worn or damaged paddle arm B. Replace paddle arm assemblies.

assemblies.

4.3

Miscellaneous leakage.

A. Gap between parts.

A. Tighten appropriate retaining

screws.

B. Damaged or improperly

B. Replace or adjust appropriate

installed o-rings.

o-rings.

4.4

Insufficient water flow.

A. Insufficient incoming supply

A. Verify incoming supply water

water pressure.

pressure is a minimum of 25 PSI.

B. Shutoff on mounting block

B. Open shutoff fully.

not fully open.

C. Foreign debris in water flow

C. Remove water flow control from

control.

upper body and clean out any

foreign material to ensure smooth

free spool movement.

4.5

Insufficient syrup flow.

A. Insufficient CO

2

pressure to

A. Adjust CO

2

pressure to 80 PSI

BIB pumps.

(minimum 70 PSI) for BIB pumps.

B. Shutoff on mounting block

B. Open shutoff fully.

not fully open.

C. Foreign debris in syrup flow

C. Remove syrup flow control from

control.

upper body and clean out any

foreign material to ensure smooth

free spool movement.

4.6

Erratic ratio.

A. Incoming water and/or syrup

A. Check pressure and adjust.

supply not at minimum flowing

pressure.

B. Foreign debris in water and/or B. Remove syrup flow controls from

syrup flow controls.

upper body and remove any foreign

material to ensure smooth free

spool movement.

4.7

No product dispensed.

A. Water and syrup shutoffs on

A. Open shutoffs fully.

mounting block not fully open.

B. The key switch on an electric

B. Turn key switch to ON position.

valve is in the OFF position.

C. Cup lever arm or ID panel

C. Repair.

actuator on electric valve is

not actuating the switch.

D. Electric current not reaching

D. Check electric current supplied

valve.

to valve. If current is adequate,

check solenoid coil and switch,

and replace if necessary.

E. Improper or inadequate water

E. Remove valve from mounting

or syrup supply.

block and open shutoffs slightly and

check water and syrup supply.  If

no supply, check dispenser for

freeze-up or other problems.

F. Blown fuse on 24 volt

F. Find cause of short and correct.

transformer.

Then replace transformer.

4.8

Water only dispensed;

A. Water or syrup shutoff on

A. Open shutoff fully.

no syrup; or syrup only

mounting block not fully open.

dispensed; no water.

(Section 4.8 continued on next page.)

5

Summary of Contents for SERIES 1500 POSTMIX

Page 1: ...75 F 23 9 C ambient inlet water and syrup INSTALLATION AND SERVICE MANUAL FOR LANCER DISPENSERS SERIES 1500 POSTMIX SERIES 1500E POSTMIX SERIES 1500 PREMIX REV 02 11 00 P N 28 0450 This is an initial...

Page 2: ...up SPECIFICATION 1500 PREMIX DIMENSIONS Width 19 3 16 inches 48 74 cm Depth 24 inches 60 96 cm Height without legs 25 3 8 inches 64 45 cm WEIGHT Shipping 150 pounds 68 2 kg Empty 130 pounds 59 kg Oper...

Page 3: ...WILL NOT SHUT OFF 6 4 10 EXCESSIVE FOAMING 6 4 11 COMPRESSOR DOES NOT START NO HUM BUT CONDENSER FAN MOTOR RUNS 6 4 12 COMPRESSOR STARTS AND CONTINUES TO RUN UNTIL FREEZE UP AND WILL NOT CUT OFF 6 4 1...

Page 4: ...o sit on a flat supported surface capable of supporting a minimum weight of 400 pounds 182 kg It may be either counter or leg mounted A template is provided to cut and or drill the necessary holes for...

Page 5: ...e installation Approximately three 3 hours are required to form a full ice bank NOTE Units equipped with an electronic ice bank control contain a five 5 minute delay Compressor and fan motor will not...

Page 6: ...te tubing through cutout in counter or through access hole in back of unit D Leave 12 inches 30 cm of extra tubing length below the counter for servicing and moving the dispenser E Connect to appropri...

Page 7: ...t 50 PPM 50 mg L chlorine Make sure that lines are completely filled and allow to stand for 10 minutes G Reconnect syrup containers and ready Unit for operation H Draw drinks to refill lines and flush...

Page 8: ...ve syrup flow control from control upper body and clean out any foreign material to ensure smooth free spool movement 4 6 Erratic ratio A Incoming water and or syrup A Check pressure and adjust supply...

Page 9: ...rated voltage C Incorrect wiring C Refer to wiring diagram and correct D Compressor malfunctioning D Replace compressor 4 12 Compressor starts and A Ice bank control failure A Replace ice bank control...

Page 10: ...tion at PCB Off delay Lancer EIBC Export only 4 17 Compressor and A Improper Wiring A Check Power Indicator Lamp Condenser Fan Motor check wiring per Wiring Diagram will not start after B Probe unplug...

Page 11: ...OTOR WHITE BLACK GREEN KILL SWITCH JCT COMPRESSOR LANCER ICE BANK CONTROL PROBE L RELAY S M M S FAN MOTOR C OVERLOAD WHEN STARTING UNIT OR IF CURRENT IS INTERRUPTED THERE IS A FIVE 5 MINUTE DELAY BEFO...

Page 12: ...19 TO 42 TO 18 18 TO 11 28G 17 43 23 9 44 15 30 41 29G 29 32 TO 4 TO 18 5 22 40 40A 40B 12 11 14 13 20 45 31 7 8 10 21 42 24 33 34 35 36 46 47 TO KEYLOCK TO VALVES TO TRANSFORMER LOAD TO TRANSFORMER L...

Page 13: ...0433 01 Label 115V 60Hz 9W 28G 04 0059 Screw 8 36 x 0 375 29 52 1259 Agitator Motor Assy 115V 60Hz 25W 29A 91 0084 Motor Agitator 115V 60Hz 25W 29B 02 0032 Washer Rubber 1 0 Inch OD 29C 06 0633 Label...

Page 14: ...LL HOLE IMPOR TANT FILL WATER BATH UNTIL TANK OVERF LOW TUBE WATER FLOWS FROM TO TRANSFORMER LOAD TO COMPRESSOR TO TRANSFORMER LINE TO VALVES TO KEYLOCK 39 6 3 37 25 4 37 38 1 5 26 T O 3 2 2 TO 18 28A...

Page 15: ...0059 Screw 8 36 x 0 375 29 52 1259 Agitator Motor Assy 115V 60Hz 52 1379 Agitator Motor Assy 220 240V 50 60Hz 29A 91 0086 Motor Agitator 220V 50 60Hz 91 0084 Motor Agitator 115V 60Hz 29B 02 0032 Wash...

Page 16: ...3 29 2 1 32 31 7 6 11 8 9 10 27 16 33 34 23 24 22 18 20 19 21 13 15 17 15 14 12 5 37 25 26 36 35 4 6 30 28 8 5 4 SERIES 1500 CABINET ASSEMBLY HIGH PERFORMANCE 13...

Page 17: ...Housing 21 23 0389 Faucet Plate 6V 23 0394 Faucet Plate 5V 23 0771 Faucet Plate 4V 22 30 6644 Splash Plate without Logo 30 6644 01 Splash Plate with Logo 23 23 0159 Cup Rest 24 54 0017 Drip Tray 25 1...

Page 18: ...27 23 5 4 6 4 7 2 32 12 33 34 35 22 1 24 12 12 30 31 12 20 19 12 13 11 26 21 3 28 11 8 29 14 17 18 16 15 14 10 9 25 6 5 5 SERIES 1500E AND 1500 PREMIX CABINET ASSEMBLY 15...

Page 19: ...30 6644 01 Splash Plate with Logo 19 23 0159 Cup Rest 20 54 0017 Drip Tray 21 12 0097 Key Lock Switch 22 52 0891 Harness Assy 6V 52 0890 Harness Assy 5V 52 0889 Harness Assy 4V 23 23 0831 Insulator P...

Page 20: ...17 NOTES Please refer to the Lancer web site www lancercorp com for information relating to Lancer Installation and Service Manuals Instruction Sheets Technical Bulletins Service Bulletins etc...

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