background image

6.

Replace check valve in sanitizing container.

7.

Activate “PURGE BUTTON” for two (2) minutes ensuring concentrate lines are full of 
solution.  Let solution stand for five (5) minutes without dispensing.

8.

For each valve, perform a second two (2) minute dispense and let stand for an additional
five (5) minutes.

9.

Activate “PURGE BUTTON” until the sanitizing solution empties from the sanitizing 
container.

10. Remove check valve from sanitizing container, remove sanitizing container, and pour out

any sanitizing solution that remains in the container.

11. Repeat for each valve.
12. Reinstall Minute Paks

®

, and connect check valves in containers.  Replace nozzles  (see

Figure 17)

13. Using the “PURGE BUTTON”, run the pump until only concentrate is dispensed, to remove

traces of sanitizing solution from the dispenser.

NOTE

Please note that a fresh water rinse cannot follow sanitization of equipment.  Purge only
with the end use product.  

This is an NSF requirement.

14. Remove drip tray and cup rest.  Wash thoroughly with warm, soapy water using a mild 

detergent.  Rinse thoroughly with clean, warm water.

15. Wipe the dispenser with a clean damp cloth, taking care to remove all product residue.
16. Replace drip tray, and cup rest.
17. Return key switch to “ON” position
18. Pour approximately two (2) ounces of finished drink product to fill nozzle.

3.

OPERATING PRINCIPLES

3.1

WATER SYSTEM

Inlet water is plumbed through a 1/4 turn ball valve, in the front of the dispenser, to a stainless steel
tube (imbedded in the insulated tank assembly) where it connects to the copper Water Coil on the
left side of the ice bath tank.  The water is chilled to below 40

o

F and fed through a Vacuum Breaker

to a distribution manifold.  The manifold has four outlets that extend into the interior of the of the
refrigerated compartment.  Each outlet connects to a flow meter/solenoid valve which operates the
water flow and measures the amount of water that was dispensed.

3.2

CONCENTRATE DELIVERY SYSTEM

When the dispensing valve is activated, concentrate is drawn from the bottom of the concentrate
container, up the integral dip tube and through the check valve and concentrate tube, to the inlet of
the concentrate pump.

It is metered by volume and pumped into the spout where it mixes with the water.  The temperature
of the concentrate does not effect the °Brix as long as it is above 32°F (0°C).  The volume output of
the concentrate pump is controlled electronically and can be adjusted to change the °Brix.

3.3

REFRIGERATION SYSTEM

The copper tube evaporator mounted to the compressor deck and located in the water bath 
compartment of the insulated tank assembly, forms a ring of ice that weighs approximately 
21 pounds. Additional water in the compartment is continuously circulated in the compartment by
the agitator motor to maintain a constant 32

o

F bath temperature.  The copper water coil is 

mounted to the dispenser and is located directly below the ice bank.

The insulated tank assembly is substantially fabricated out of aluminum plate.  Heat is removed from
the concentrate compartment through conduction to the ice bath.  Cool air is circulated in the 
container compartment by a small fan mounted to the back plate of the container compartment.

When product is dispensed, water is drawn through the water coil and chilled.  As ice is depleted,
the ice bank control senses that the ice is melting and turns the compressor and condenser fan on.
When the ice bank is rebuilt, the ice bank control turns the compressor and condenser fan motor
off. The compressor will periodically run to maintain the ice bank even though no drinks were 
dispensed. If power to the unit was disrupted while the compressor was running, the compressor

8

Summary of Contents for 85-3322

Page 1: ...information relating to Lancer Installation and Service Manuals Instruction Sheets Technical Bulletins Service Bulletins etc DATE 08 23 06 P N 28 0703 01 FAX Engineering 210 310 7096 Lancer is the re...

Page 2: ...ING UNIT 10 4 2 TRANSPORTING UNIT 10 4 3 SHIPPING UNIT 10 5 REPAIR AND REPLACEMENT 10 5 1 LIGHTED FRONT DISPLAY 10 5 2 DOOR DISASSEMBLY 11 5 2 1 DOOR REMOVAL 11 5 2 2 DOOR BOARD REPLACEMENT 11 5 2 3 E...

Page 3: ...ID JUICER Part Number Description 82 3789 Drop Down Drip Tray REFRIGERATION 1 4 Horsepower HP Compressor using R134 A refrigerant 10 0 pounds 2 0 pounds 4 54 kg ice bank weight 6 5 gallon 24 6 liter w...

Page 4: ...t same NOTE If unit is to be transported to a different location for installation it could be transported easier if the unit is left firmly mounted to the shipping base 1 3 SELECTING COUNTER LOCATION...

Page 5: ...ontinuously The compressor and condenser fan are in parallel There is a five minute delay timer in this circuit After that time has elapsed the compressor condenser fan with start and run continuously...

Page 6: ...Minute Pak into the slot for the appropriate flavor F Insert check valve into the Minute Pak opening see Figures 4 and 5 Figure 4 G Prime pump using the key H Dispense enough juice to prime the pump s...

Page 7: ...e pump 4 Figure 7 2 3 SETTING RATIOS A Enter juice selection programming mode by simultaneously pressing the and buttons B Toggle up or down to select juice type see Figure 8 1 Press left hidden butto...

Page 8: ...EN RATIO CHECK ADJUST BUTTONS POUR CANCEL E To check ratio 1 Press and release pour cancel a Water will pour automatically use a 500 ml graduated cylinder see Figures 11 and 12 to catch dispensed wate...

Page 9: ...switch control board Each valve can be individually programmed to remember four 4 different dispense volumes and then to dispense those volumes when the individual sections of the touch sensor switch...

Page 10: ...as close the doors 6 Ensure the drain tube into the drip tray is properly seated 7 Follow the Loading procedures in the ON Mode WARNING REMOVE SANITIZING SOLUTION FROM DISPENSER AS INSTRUCTED RESIDUAL...

Page 11: ...r of the of the refrigerated compartment Each outlet connects to a flow meter solenoid valve which operates the water flow and measures the amount of water that was dispensed 3 2 CONCENTRATE DELIVERY...

Page 12: ...efrigeration system is controlled by an electronic Ice Bank Controller located on the compressor deck A printed circuit board located in the doors operates the front display panel light and relays mem...

Page 13: ...oved by refilling the unit with moderately hot water through the filling tube on the compressor deck to melt the ice and then draining the water from the unit 4 2 TRANSPORTING UNIT WARNING DO NOT LAY...

Page 14: ...shell to the door liner with the four 4 screws 5 2 3 ELECTRONIC LIGHT BOARD REPLACEMENT A Turn key switch to OFF position B Remove the lens see Section 5 1 and door shell see Section 5 2 2 A C Remove...

Page 15: ...cket to the deck plate and withdraw the agitator motor vertically until the propeller clears the deck E Replacement is the reverse of removal 5 5 ICE BANK CONTROLLER A Unplug Unit and remove the grill...

Page 16: ...tube D Remove both the left and right platform base E Remove the thumb screws that secure the pump assembly platform base to the cabinet F Tilt the pump assembly platform base forward G Remove the scr...

Page 17: ...ge of the back plate fits between the pairs of standing ribs of the base Secure the back plate with the two screws 5 11 NOZZLE REPLACEMENT A Remove nozzle by wiggling it out of the water fitting and c...

Page 18: ...oval 6 TROUBLESHOOTING REFRIGERATION SYSTEM WARNING THE COMPRESSOR DECK IS FED BY LINE VOLTAGE DISCONNECT POWER BEFORE ATTEMPTING TO REPAIR ANY COMPONENTS ON THE DECK The refrigeration system basicall...

Page 19: ...relay D Defective compressor D Replace compressor deck 6 4 Compressor starts and A Improper or loose wiring A Correct wiring Refer to wiring runs a short time but diagram shuts off on overload B Low v...

Page 20: ...er supply Check that function on all valves 1 4 turn inlet valve on dispenser is Low water pressure open signs come on the door Board LCD 6 7 Packages load properly A Product sold out A Check that val...

Page 21: ...e in liquid form B Faulty flow meter calibration B Possible foreign material in flow board meter causing inaccurate readings or bad water calibration valve Replace water calibration valve and retest 6...

Page 22: ...ME INSULATION TANK ASSEMBLY 19 2 1 8 7 6 5 4 3 Item Part No Description 1 50 0453 Insulation Tank Strip 2 82 3662 Tank Assy 3 04 0220 Nut 4 51 6102 Frame Assy 5 01 0789 Cap 6 02 0005 O Ring 7 02 0110...

Page 23: ...ld Water 4 02 0155 O Ring 5 48 1058 Tube Assy Interface Water OUT 6 48 1166 Tube Assy Water IN 7 19 0422 Valve Assy Water Calibration 8 02 0371 Flow Washer 9 02 0089 O Ring 10 48 1162 Tube Assy Interf...

Page 24: ...1 8 6 7 5 24 4 9 22 23 25C 25B 25A 25 19 18 17 16 15 14 13 21 20 10F 10E 10D 10 10C 10B 10A 11 3 2 12 7 3 PUMP PLATFORMS FAN PLATE ASSEMBLY 21...

Page 25: ...0103 O Ring 10F 05 0425 Check Valve Cap 11 08 0004 Concentrate Tube 12 52 2949 Sold Out Assy 13 04 0166 Seal Radial Lip 0 250 Shaft SS 14 82 0179 Body Assy Pump Juice Complete 15 04 0548 Screw 8 16 x...

Page 26: ...04 0470 Screw 6 19 x 0 500 Pan Hd 3 05 1058 Bracket Upper 4 81 0307 Pin Door Clevis 5 81 0405 Gas Spring 30 Pound 6 04 0788 Screw 6 32 x 0 438 Binder Hd 7 05 1224 Door Frame 8 05 2416 Plate Bottom 9 0...

Page 27: ...1 2 6 4 3 5 Item Part No Description 1 82 3706 Deck Assy Refrig 115V 60Hz 2 04 0740 Screw 1 4 20 x 1 000 Hex Hd with Washer 3 08 0315 Tube Drain Front 4 02 0047 O Ring 5 82 3717 Cover Control Box CPU...

Page 28: ...Part No Description 1 04 0750 Screw 6 32 x 2 812 Pan Hd 2 82 3707 Top Cover Assy 3 04 0788 Screw 6 32 x 0 438 Binder Hd 4 04 0741 Screw 6 32 x 0 375 Pan Hd 5 52 1668 Key Switch Assy 6 82 3762 Wrapper...

Page 29: ...n 1 82 3696 Door Assy FCOJ 2V 2 54 0420 Grill Drip Tray 3 04 0591 Screw 6 19 x 0 563 Flat Hd Plastite 4 02 0409 Seal Spout 5 81 0405 Spring Gas 30 6 82 3789 Drop Cup Rest Assy 7 04 0477 Screw 8 32 x 0...

Page 30: ...7 8 UNPACKING DETAIL 27 3 1 2 Item Part No Description 1 04 0203 Screw 0 375 16 x 1 000 Flat Hd 2 90 1310 Shipping Board 3 07 0211 Washer...

Page 31: ...Nut Solenoid 4 02 0089 O Ring 5 81 0407 Bonnet Solenoid Nickel Plated 6 04 0820 Washer Solenoid 7 02 0354 O Ring 8 04 0549 Screw 6 19 x 0 625 Pan Head 9 04 0270 Screw 6 19 x 0 910 PHD PH SL PLT 10 05...

Page 32: ...7 10 COMPRESSOR DECK ASSEMBLY 29 1 2 14 3 4 35 7 10 37 31 36 5 11 17 25 19 8 33 9 34 20 15 16 30 29 28 27 23 6 22 21 26 38 24 13 18 32 12...

Page 33: ...Compressor 15 03 0150 Retainer Clip 16 04 0537 Washer Flat 0 467 ID 17 47 3985 Tube Comp Long 18 23 0982 Dryer Cap Assy 19 47 4103 Tube Process 0 375 OD 20 02 0114 Grommet 21 50 0211 Boot 22 51 0061...

Page 34: ...7 11 DOOR ASSEMBLY 31 1 3 4 2 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30...

Page 35: ...Liner Assy Door 13 05 1140 Cap Lock Lens Door 14 52 2321 Harness Assy Door Juice 15 04 0618 Screw 4 20 x 0 750 PH 16 05 2464 Spider Door BD Mount 17 52 2647 PCB Assy FCOJ Door BD 18 52 2646 PCB Assy...

Page 36: ...er Hinge LH 3 05 1018 Cover Hinge RH 4 82 1523 Hinge Pin Assy Left 5 82 1524 Hinge Pin Assy Right 6 04 0135 Screw 6 32 x 0 312 Pan Head 7 30 6346 Grid Cover Top 8 04 0747 Screw 6 19 x 0 900 Flat Head...

Page 37: ...7 13 ASSEMBLED UNIT 34...

Page 38: ...LY FOAMED TANK ASSEMBLY BALL VALVE WATER IN WATER COIL ASSEMBLY UMBRELLA CHECK VALVE WATER OUT WATER OUT 1 DENOTES SLIP FIT O RING CONNECTION POINT NOTE T R E E M F L W O S O E N L I O D T R E E M F L...

Page 39: ...36 SOL 2 FM 2 CAL 2 CAL 1 1 SOL 1 FM P1 P2 REAR S O DISPLAY 24 VDC F1 CPU KEY SW DR BD LT BD CAB FAN AGITATOR DECK PWR SUPPLY BD MTR 1 MTR 2 SO SO 1 2 AC IN GR WHT BLK GR BLK WHT BOX FAN CPU CIRCUIT B...

Page 40: ...NOTES 37 Please refer to the Lancer web site www lancercorp com for information relating to Lancer Installation and Service Manuals Instruction Sheets Technical Bulletins Service Bulletins etc...

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