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4

Design and Functions

4

Design and Functions

4.1

Design

The flame monitor consists of the flame monitoring system F152 and the flame scanner
FFS07 or FFS08.

Connection:
The connection is made via plug-in screw terminals at the F152.
Terminals used for:

•

Feed in axillary power (mains)

•

Flame signal/indicator signal

•

Measuring power for intensity

•

Flame sensor cable

Alignment of the control and operating elements see chapter

4.3 Control Elements

F152

Plastic housing

Top hat rail mounting

FFS07

Cylindrical metal housing with axial light entry

For mounting with LAMTEC holding devices

FFS08

Cylindrical metal housing with radial light entry

For mounting with LAMTEC holding devices

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Summary of Contents for F152

Page 1: ...www lamtec de Sensors and Systems for Combustion Engineering Manual Flame Monitoring Device F152...

Page 2: ......

Page 3: ...Commissioning 22 5 1 Safety 22 5 1 1 Safety When Putting the Device Into Operation 22 5 1 2 Electrical Safety Requirements to Be Met by Third party Manufacturers 23 5 1 3 Special Points to Note When...

Page 4: ...ioning 43 10 Disposal Notes 44 11 Appendix 45 11 1 Technical Data 45 11 1 1 Flame Monitor F152 45 11 1 2 Flame Scanner FFS07 FFS08 48 11 1 3 Connection Housing 53 11 1 3 1 FG 21 Connecting housing Alu...

Page 5: ...or combustion and fuel handling systems 2014 68 EU Pressure Equipment Directive 2009 142 EG Gas Appliances Directive EU 2016 426 Gas Appliance Regulation GAR 2014 35 EU Low Voltage Directive 2014 30 E...

Page 6: ...safety instructions NOTICE All assembly commissioning troubleshooting and maintenance work may only be carried out by authorised and trained personnel The device may be operated and maintained only by...

Page 7: ...draws the user s attention to the possibility of imminent danger If it is not avoided it may result in death or very serious injury The plant including its surroundings could be damaged CAUTION This...

Page 8: ...t it is working properly and safely Only use this product when it is perfect condition and in accordance with the manual the prevailing regulations and guidelines and the applicable safety and acciden...

Page 9: ...aff of the manufacturer or people approved by the manufacturer may intervene No interventions by anyone else are permissible This ap plies in particular in the event of a defective fuse WARNING Radio...

Page 10: ...vice life of 10 years or 250 000 cycles The functional safety calculations are based on these values The actual service life of the F152 depends on the ambient temperature among other factors In parti...

Page 11: ...n 3 3 Rating Plate You will find details of the configuration on the rating plate Type plate example NOTICE The flame monitoring device is only available in the 120V version with UL approval Fig 3 1 T...

Page 12: ...t cannot offer any guarantees if it is used improperly Note the specific requirements of your plant when selecting the flame sensors We will be pleased to answer any questions you may have in relation...

Page 13: ...cumstances Example type identification FFS07 IR 1 T FFS08 IR 1 T S2 FFS07 IR 1 T Ex Fig 3 2 Spectrum of the flame Addl Identifyer especially used with Property Area T IR in the field of low frequencie...

Page 14: ...r Cooling air Housings Optimised LAMTEC ball and socket joint for FFS07 V EX Fig 3 3 Brackets for FFS07 An overview of the brackets and cooling air housing for LAMTEC flame scanners are to be found in...

Page 15: ...ptical lense during operation the following graphics of installation steps are to be noted NOTICE It is to be ensured particularly that the flame sensor FFS07 standard sealed in the provided plastic s...

Page 16: ...15 3 Product Description Optimised LAMTEC ball and socket joint for FFS08 Fig 3 5 Brackets for FFS08...

Page 17: ...it to the flame optimally Fasten the flame sensor with clamping screw Fig 3 6 Bracket installation FS60 00 De installation e g for maintenance cleaning 1 Loosen screws 1 and remove bracket from burner...

Page 18: ...8 Temperature according to thermical decoupling NOTICE The specifications do not take into account the influence of ambient temperature or radiant heat on the Flame Scanner Cooling air housing FS30 f...

Page 19: ...You can use the FFP30 to test that your flame scanner is working properly The testing device simulates a variable flame frequency The testing device is screwed onto the flame scanner and adjusted for...

Page 20: ...nals used for Feed in axillary power mains Flame signal indicator signal Measuring power for intensity Flame sensor cable Alignment of the control and operating elements see chapter 4 3 Control Elemen...

Page 21: ...hem are ignored This happens sliding to the actual mains frequency After this the flame intensity is calculated 6 Two relays 8 output the result via the NO of the output contacts 9 as the flame signal...

Page 22: ...21 4 Design and Functions 4 3 Control Elements LED RT Flame OFF LED GN Flame ON LED YE Flame intensity LED YE Flame intensity 100...

Page 23: ...as a result of radiant heat Take action to ensure sufficient cooling LAMTEC offers the FK30 cooling air housing NOTICE Laying of cables Warning to avoid damage to property The cables are designed for...

Page 24: ...emission testing It was ascertained during the type test that the device meets the EMC emissions require ments A separate EMC emissions test is not necessary after installation 5 1 2 Electrical Safety...

Page 25: ...gized In particular this is in accord ance with EN 60079 14 Annex Instructions for a Procedures for working safely in explo sive gas atmospheres only after clearance measurement permitted by the staff...

Page 26: ...25 5 Commissioning Marking on the device e g FFS07 FFS07 Ex Rating Plate BARTEC WARNUNG NICHT UNTER SPANNUNG TRENNEN DO NOT SEPARATE WHEN ENERGIZED Warning e g...

Page 27: ...frequency on site You will find connection diagrams in the Appendix Section 11 2 Connecting Diagrams 5 2 2 Prerequisite for Mounting the Device Properly NOTICE Mounting the device using a holder If a...

Page 28: ...r flame sensor on the burner s viewing opening Use the corresponding adjustable holder for this The compact flame scanner flame sensor is now mounted Pay attention to the following instructions for al...

Page 29: ...5 Commissioning 5 2 4 FFS07 and FFS08 Installation on Burner 5 2 4 1 FFS07 mounting on the burner BK Schwarz RD Rot WH Wei BU Blau GN Gr n YE Gelb PK Rosa Empfohlener Einbauort 4 Dichtring muss einras...

Page 30: ...29 5 Commissioning 5 2 4 2 FFS08 mounting on the burner BK Black RD Red WH White BU Blue GN Green YE Yellow PK Pink Recommended installa tion 4 Seal ring must engage...

Page 31: ...indication F152 If no load is connected to the current loop terminal X14 3 4 it is necessary to insert a wire bridge at the terminals on F152 Otherwise the flame intensity will not be displayed on the...

Page 32: ...lly start making settings with the flame burning at the burner s base firing rate and can then continue for the background signal when the burner to be monitored is off It is also possible to do this...

Page 33: ...of background radiation the measured values should be signifi cantly smaller than the described values below after the burner is switched off For reliable flame detection at a stable signal a two fol...

Page 34: ...me scanner Therefore the flame scanner housing has to be opened and the DIP switches must be modified as described below After modifying the DIP switches the housing has to be closed and screwed tight...

Page 35: ...s IR Flame scanner FFS08 IR Use switches S1 and S2 for modification They are accessible after opening the sensor hous ing WARNING Do not mix up FFS08 IR with FFS08 UV An opening of FFS08 UV is not nec...

Page 36: ...optimum with the help of a measurable signal voltage at the measuring wire After successful setting the printed circuit board is to be carefully inserted back into the hous ing and fastened to a stop...

Page 37: ...36 5 Commissioning Closing of the sensor housing Fig 5 6 Close FFS08 IR...

Page 38: ...and the relevant modes of the furnace Make the flame go out To do this you have to shut off the fuel supply of the burner mon itored by the F152 preferably using the quick action valve Check after the...

Page 39: ...optics of fiber optic flame detectors special care should be taken to clean the fiber optic surface Damage to the surface can result in significant signal loss During periodic maintenance of the plan...

Page 40: ...e done 1 Loosen threaded nut 1 2 Remove bracket 2 from sluice plate 3 3 With a circlip pliers 6 remove circlip 4 and sluice plate 5 Fig 6 1 Remove sluice plate on e g FH30 00 NOTICE If it is not possi...

Page 41: ...ner or it has been interfered with in any way during the warranty period The device is shipped as specified in the purchase order information LAMTEC s terms and conditions of delivery and service and...

Page 42: ...08 it is necessary to install a device of the same kind If possible the parameterisation can be taken out of the defective device or the commissioning protocol NOTICE How to check if the configuration...

Page 43: ...Main flame is not recognised sufficiently Check the flame scanner s sight opening for soiling Check whether the main flame burns stably It is visible by the flame scanner in the whole operating radiu...

Page 44: ...vely 2 Radiated interference avoid a stable detection The red LED switches OFF and the green LED switches ON Though the green LED does not change its brightness in a 3 second intervals A common mode i...

Page 45: ...decommission it De energise the device and its components Heed the information provided by the burner boiler manufacturer during disassembly LAMTEC Leipzig GmbH Co KG is to be informed of the decommi...

Page 46: ...osal Notes NOTICE Improper or inadequate recycling harms the environment Please observe the regional dispos al regulations The device itself is to be recycled as electronic waste to returned to the bu...

Page 47: ...rated outside the specified range If it is any guarantees with regard to safety related functions lose their validity Input parameters Axillary energy Supply voltage 1 230 VAC 10 15 115 VAC 10 15 on s...

Page 48: ...oad 50 mA 2 Provide spark suppression externally for inductive loads do not switch capacitive loads Contact fuse soldered 1 0 5 A delay fuse IEC 60127 3 Safety time FFDT Response time in the event of...

Page 49: ...gard to safety related functions lose their validity Climat range Protection class DIN EN 60529 2000 IP20 Ambient temperature1 10 60 C 14 140 F Relative humidity 20 90 non condensing Storage and trans...

Page 50: ...ner FFS07 FFS08 Fig 11 2 Dimensions FFS07 standard version Fig 11 3 Dimensions FFS07 threaded connection version Fig 11 4 Dimensions FFS07 Ex 1 Loose tighten fixing screws with Allen wrench M4 A After...

Page 51: ...dix Fig 11 5 Dimensions FFS07 with metal protection hose FFS07 for bolting comparable not for FFS07 Ex 2 Version with plug connector 3 Version without connector only cable A After finishing close hous...

Page 52: ...with metal protection hose FFS08 comparable with extended housing A Opening by turning it counterclockwise for adjustment operations After finishing close housing tightly L Length of connecting cable...

Page 53: ...8 2 SIL 3 in conjunction with F152 Over voltage category DIN EN 60730 1 KIII Susceptibility to interference DIN EN 60730 1 Emitted interference DIN EN 55022 2006 class B Climatic range Protection clas...

Page 54: ...ntially explosive atmosphere Standard II 2G Zone 1 II 2D Zone 21 EN 60079 Marking Ex d IIC T6 T5 Gb Ex tb IIIC T80 C Db IECEx EPS 14 0042X EPS 14 ATEX 1 696 X Operating temperature range Ambient tempe...

Page 55: ...ng 11 1 3 1 FG 21 Connecting housing Aluminium Fig 11 9 Dimensions FG 21 Connecting housing Aluminium Technical Data Protection class IP65 Ambient temperature range 30 90 C Relative humidity 50 at 40...

Page 56: ...l Data Ex classification II 2 G Ex e II T6 Gb II 2 D Ex IIIC T85 C Db Sira 99 ATEX 3173 Protection class IP66 Screwed cable gland pex e g 50 620 PASW EX 5 5 13 0 M20x1 5 Type of terminal spring type t...

Page 57: ...r Testing Device FFP30 Fig 11 12 1 1 Positions of the internal jumper IR UV Fig 11 13 Dimensional drawing FFP30 A B C Threaded receptacle for F200K F300K Plug in receptacle for FFS05 FFS06 FFS07 FFS08...

Page 58: ...supply Alkaline battery 9 V 500 mAh Automatic switch off by approx 5 min Battery life approx ca 3 years Housing Design Cylindrical aluminium housing Montage Direct connection to Threaded receptacle f...

Page 59: ...g 11 14 Connecting diagram F152 FFS07 FFS08 Max cable length between F152 and FFS07 08 300 m 984 ft Cable type z B LiYCY Cable cross section 0 5 mm2 AWG20 See also Technical Data 11 1 2 Flame Scanner...

Page 60: ...short circuit between the device ground and FPE As a result there may be for influencing devices Etamatik with the same ground refer ence Max cable length between ETAMATIC and FFS07 08 300 m 984 ft C...

Page 61: ...60 11 Appendix 11 3 Declaration of Conformity...

Page 62: ...61 11 Appendix...

Page 63: ...D21 01 V 03 0 FFS07 UV 1 3 m 0 9 ft cable with plug 659D21 01 V 03 STE FFS07 UV 4 3 m 0 9 ft cable without plug 659D21 04 V 03 0 FFS07 UV 4 3 m 0 9 ft cable with plug 659D21 04 V 03 STE FFS07 IR 1 3 m...

Page 64: ...ilicone 659N0210 Connecting extension cable length 5 m 1 5 ft silicone 659N0211 Connecting extension cable length 10 m 3 0 ft silicone 659N0212 Connecting extension cable length 3 m 0 9 ft Metal prote...

Page 65: ...64 11 Appendix...

Page 66: ...Co KG Wiesenstra e 6 D 69190 Walldorf Telefon 49 0 6227 6052 0 Telefax 49 0 6227 6052 57 info lamtec de www lamtec de Print no DLT7665 18 aEN 006 The information in this publication is subject to tech...

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