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© Lampert Werktechnik GmbH

 

2013

 

 

3.2 HAZARDS AND PERSONAL BODY PROTECTION 

Protective  gloves  should  be  worn  on  both  hands 
whenever  possible  when  welding,  as  sparks  and 
spatters  can  never  be  completely  excluded  when 

welding. 

The  protective  gloves  must  not  contain  a 

high proportion of easily melting plastic fibres. 

Uncovered areas of the skin are exposed to UV radiation 
produced  during  welding,  which  in  extreme  cases 
(continuous welding) could cause sunburn. 

Wear  suitable  clothing;  do  not  wear  articles  of  clothing 
made with synthetic fibres. 

The  workpiece  and  electrode  tip  can  become  extremely 
hot during welding operation - risk of burns. 

The  tip of the  electrode fastened into  the  hand  piece  can 
present a risk of injury (stab injuries and scratches e.g. to 
the hands, face and eyes) 

EYE PROTECTION WHEN WELDING: 

Never look into the arc without eye protection; always use 
a  welding  mask  with  certified  protective  glass.  (min. 
protection class 11) 

In addition to light and thermal radiation, which can cause 
dazzling  and  burning,  the  electric  arc  also  emits  UV 
radiation.  With  insufficient  protection  this  invisible 
ultraviolet  radiation  causes  very  painful  conjunctivitis, 
which can first be noticed hours later.   

The  SM  D2  welding  microscope  with  its  integrated  LCD 
protective welding screen offers reliable protection against 
these risks and  

provides  permanent  protection  from  UV  /  IR  rays  in  both 
light  and  dark  state.  The  protective  class  of  the  filter  is 
defined  such  that  dazzling  by  the  arc  is  effectively 
prevented. 

Persons who are nearby to the electric arc and assistants 
must  also  be  informed  of  the  dangers  and  equipped  with 
the  appropriate  protection;  if  necessary  set  up  protective 
partition walls. 

EYE  PROTECTION  WHEN  OPERATING  THE  LED 
ILLUMINATION: 

Never look into the LED lamp or its reflections without 
eye  protection;  always  use  a  welding  mask  with 
certified protective glass (min. protection class 3). 

 

When welding, especially in small spaces, it is necessary 
to  ensure  that  there  is  an  adequate  fresh  air  supply  as 
smoke and hazardous gases can arise. 

It  is  not  permitted  to  carry  out  welding  on  containers  that 
have been used for storing gases, propellants, mineral oils 
or similar, even if they have been empty for a long time, as 
there is a 

risk of explosions

 caused by residues.

 

Particular  regulations  apply  to  fire  and  explosion 
endangered spaces. 

 
3.3 

 

HAZARDS OF SHIELDING GAS CYLINDERS 

Observe  all  applicable  safety  measures  when 
handling  gas  cylinders  as  well  as  the  safety 

regulations for handling gases. Gas tanks must especially 
be  secured  against  falling  over  /  falling  down  and  heat 

(max. 50°C); it is particularly important to ensure they are 
not  subjected  to  sunlight  for  extended  periods  and  that 
they are protected from severe frost.

 

 
 
 
 
 
 

 
 
 

 

4. SETUP AND INSTALLATION 

 

4.1 SET-UP OF THE DEVICE

The  system  is  to  be  set  up  so  that  cooling  air  is  able  to 
reach all of the surfaces of the housing without hindrance. 
The  device  may  not  be  covered!  The  device  is  to  be 
placed  on  a  non-combustible  surface!  The  device  should 
be  set  up  on  a  base  that  is  solid,  level,  and  insulated  - 

ideally  on  a  suitable  workbench.  Fasten  the  two  hand 
supports for the microscope with 2 Allen screws using the 
supplied  Allen  key  by  inserting  the  screws  into  the 
designated  holes  from  underneath  the  microscope 
baseplate and into the hand supports. 

 

 

 

 

 

Summary of Contents for PUK D2

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Page 3: ...ATION THE GENERAL SAFETY REQUIREMENTS AND PERSONAL BODY PROTECTION CHAPTERS MUST BE READ BEFORE COMMISSIONING Please keep these operating instructions safe The equipment produced by Lampert Werktechnik GmbH fulfils the conformity requirements of the CE mark and is constructed in accordance with the VDE guidelines The device safety of the PUK D2 is certified by the DGUV German statutory accident in...

Page 4: ...g Pg 12 6 4 Help function Pg 12 6 5 Programming Pg 12 6 6 Loading saved programs Pg 13 7 WELDING INSTRUCTIONS 7 1 Introduction to welding Pg 13 7 2 Retention welding instructions Pg 13 7 3 Welding with foot switch Pg 14 7 3 1 Retention welding with foot switch Pg 14 7 3 2 Fixation welding instructions Pg 14 7 4 Basics and tips Pg 15 7 5 Sharpening the electrodes Pg 15 8 CARE OF THE SYSTEM COMPONEN...

Page 5: ...manipulations where it is necessary to leave the workplace even for brief periods The highest and thus the most dangerous voltage in the welding circuit is the no load voltage The highest permissible no load voltages are recorded in the national and international regulations in accordance with the type of welding current construction of the current source and the extent of the electrical hazard to...

Page 6: ...assistants must also be informed of the dangers and equipped with the appropriate protection if necessary set up protective partition walls EYE PROTECTION WHEN OPERATING THE LED ILLUMINATION Never look into the LED lamp or its reflections without eye protection always use a welding mask with certified protective glass min protection class 3 When welding especially in small spaces it is necessary t...

Page 7: ...ted into the connecting socket 5 marked with the yellow illumination symbol on the rear of the PUK welding device In doing so observe the colour coding of the connection cables WARNING ONLY SUITABLE ORIGINAL EYE PROTECTION SYSTEMS FROM LAMPERT MAY BE CONNECTED TO THE WELDING SYSTEM OTHER EYE PROTECTION SYSTEMS ARE NOT APPROVED AND CAN LEAD TO PERMANENT HEALTH DAMAGE OR DAMAGE TO THE WELDING DEVICE...

Page 8: ... Insert the power cable with the mains connector into the corresponding socket 2 on the rear of the housing and insert the mains plug into a suitable socket with the correct mains voltage CAUTION AS SOON AS THE MASTER MAINS SWITCH ON YOUR PUK D2 IS SWITCHED ON THE VOLTAGE IS APPLIED TO THE CONNECTED CROCODILE CLIPS OR CABLES IT IS TO BE ENSURED THAT THESE PARTS ARE NOT ALLOWED TO COME INTO CONTACT...

Page 9: ...orrect distance between the handpiece holder and the microscope head amounts to approx 6 cm on the stand rod Now re tighten the adjusting screw on the head bracket once more Subsequently use the focusing knob 22 to focus the image DIOPTRE ADJUSTMENT The sleeve for adjusting the dioptre 18 is fitted to the left hand ocular 19 In the normal position the lower part of the tube is aligned to the marki...

Page 10: ... 37 Foot switch display optional 38 Recommended setting range 5 2 EXPLANATION OVERVIEW OF MENUS Fig Schematic diagram of user levels ONCE IT IS SWITCHED ON THE PUK D2 STARTS UP IN ITS START LEVEL MAIN MENU THE FOLLOWING USER LEVELS CAN BE NAVIGATED AFTER PRESSING THE POWER REGULATOR 26 a Start level main menu Preselection of the material to be welded and preselection of the welding situation with ...

Page 11: ... is insufficient then a corresponding error message is shown in the display and the device fails to weld PLEASE CONSIDER THAT GOOD WELDING RESULTS CAN ONLY BE ACHIEVED WITH A CORRECTLY ADJUSTED GAS FLOW In order to configure the correct gas volume activate the Gas Test in the Settings menu see chapter 5 5 This opens the gas valve in the welding device Now set the flow regulator to the correct flow...

Page 12: ...l starting at a power of 20 or with very fine welding even lower Power settings between 35 and 50 are considered medium welding powers Most dental alloys can be welded with higher power levels just as with stainless steel Power levels above 70 are only practical in the most unusual circumstances There is a danger of inhomogeneous welds and only experienced users should move outside this range WELD...

Page 13: ...the start level the meaning of the following symbols is always the same for each of the preconfigured materials The start level shows in addition to the welding power and pulse duration for each stored material also the recommended working range in the respective scales of the touchscreen highlighted in colour Moving above the predefined values for welding time and welding power turns the colour o...

Page 14: ...explanatory information for the button s function Touching the display button again causes the active user screen to be shown once more 6 5 PROGRAMMING SAVING CUSTOM PROGRAMS Pressing the welding time control 25 causes the programming menu to be launched In the first step use the arrow key to select the program slot into which you want to store your custom settings Then save your data by pressing ...

Page 15: ...DING PROCESS CAN BE HALTED AT ANY TIME BY MEANS OF LIFTING THE ELECTRODE AWAY FROM THE WORKPIECE 7 2 RETENTION WELDING INSTRUCTIONS This mode is used for the welding of CoCr or NiCr alloy retention pins using the relevant pin welding adapter ø1 2 1 3 1 5 or 2mm Please switch off the machine prior to exchanging the electrodes or the adapter This prevents uncontrolled triggering of the welding proce...

Page 16: ... the workpiece pulls back the pin welding adapter With the 2nd light touch the eye protection system shutter in the SM D2 microscope can be clearly seen flickering Pressing the foot switch at this stage triggers the welding process A good welded connection is indicated by a clearly audible welding noise If the process passes off without making a noise then the connection is presumably of insuffici...

Page 17: ...ncontrolled triggering of the welding process If possible the electrodes should be sharpened with a diamond disk with fine or medium grain The recommended angle of grinding is approx 15 8 CARE OF THE SYSTEM COMPONENTS 8 1 CARE OF WELDING DEVICE AND WELDING MICROSCOPE Your PUK D2 as well as the welding microscope require a minimum of maintenance under normal working conditions However it is essenti...

Page 18: ... eye protection filter Never dismantle the eye protection filter shutter Only clean the surface Use a cotton cloth with glass cleaner If the protective glass requires exchanging slide it forwards out of the bracket and insert a new protective glass in the same manner 9 TECHNICAL DATA 9 1 TECHNICAL DATA WELDING DEVICE Device suitable for welding in dry rooms Mains voltage Mains fusing Power consump...

Page 19: ... DIN 3 DIN 11 50ms UV 15 IR 14 9 5 TYPE PLATE Explanation of pictographs Current Voltage Protection type Hertz Alternating current AC Direct current 1 50 60Hz Mains input 1 phase AC 50 60Hz Read operating manual No load voltage Mains voltage Voltage at nominal load Tungsten inert gas welding Earthing earth Nominal welding current Power consumption under max load Power consumption under nominal loa...

Page 20: ...oor welding characteristics Incorrect shielding gas Use inert shielding gas Argon 4 6 6 Poor ignition characteristics Electrode clamped loosely in hand piece Tighten the clamping nut in the handpiece chap 11 no 41 by hand however tighten firmly 7 Oxidation and rusting Excessive gas pressure Reduce flow rate approx 2 l min is recommended 8 Severe oxidation of the welding points Incorrect shielding ...

Page 21: ...personnel IMAGE QUALITY D Poor resolution Oculars dirty Clean oculars E Marks or soiling in field of vision Oculars dirty Clean oculars Protective glass dirty Clean or exchange protective glass Note Marks in the field of vision can also be caused by soiling in the interior of the oculars For this reason it is recommended to have the lenses cleaned by an authorised customer service engineer PROBLEM...

Page 22: ...nt discarded electrical devices must be separated and collected and sent for recovery in an environmentally friendly manner 13 EC DECLARATION OF CONFORMITY The manufacturer Lampert Werktechnik GmbH Ettlebener Str 27 D 97440 Werneck declares herewith that the following products PUK D2 fine welding device and welding microscope SM D2 comply with the stipulations of the directives identified below in...

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