Labounty MDG Series Safety, Operation & Maintenance Download Page 11

MDG Operating & Maintenance Manual

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TECHNICAL SPECIFICATIONS

Model

Min. Excavator Weight

MDG Weight

Jaw Width

Jaw Opening

Jaw Capacity

MDG 70

11,000 Lbs 

5 mTons

900 Lbs

400 Kg

28 in

710 mm

59 in

1,500 mm

0.3 yds³

0.2 m³

MDG 140

22,000 Lbs

10 mTons

1,900 Lbs

900 Kg

31 in

790 mm

71 in

1,800 mm

0.5 yds³

0.4 m³

MDG 160

29,000 Lbs

13 mTons

2,400 Lbs

1,100 Kg

35 in

890 mm

77 in

1,960 mm

0.8 yds³

0.6 m³

MDG 250

37,000 Lbs

17 mTons

3,300 Lbs

1,500 Kg

39 in

990 mm

83 in

2,110 mm

1.0 yd³

0.8 m³

MDG 310

55,000 Lbs

25 mTons

4,200 Lbs

1,900 Kg

47 in

1,190 mm

87 in

2,210 mm

1.2 yds³

0.9 m³

MDG 400

66,000 Lbs

30 mTons

6,000 Lbs

2,700 Kg

54 in

1,370 mm

87 in

2,210 mm

1.4 yds³

1.1 m³

CONTROLS

Excavator Control

MDG Action

Auxiliary Control

Opens/Closes Jaws

MDG uses two auxiliary hydraulic circuits.  Consult your 

distributor for excavator specific installation information.

BLEED THE HYDRAULIC CIRCUIT

Air must be bled out of the hydraulic circuit prior to 

operation. Air in the system leads to cavitation, oxidation 

of the oil and excessive heat. These conditions promote 

hydraulic oil break-down, contamination, noise, sluggish 

operation, reduced component life and potential cylinder 

damage.

1. 

Start with MDG in the vertical position. 

2. 

Set the excavator at idle speed.

3. 

Slowly open the jaws until a noticeable change in tone 

of the excavator is heard, indicating a full cylinder. 

Release the controls and do not continue to apply full 

operating pressure to the cylinder.

4. 

Slowly close the jaws until the cylinder rod is extended 

approximately 1/4 stroke.

5. 

Open the jaws to retract the cylinder all the way.

6.  Repeat steps 3 and 4. Extend the cylinder a quarter 

stroke more each time, until you reach full stroke.

7. 

Slowly cycle back and forth, at least five times, to full 

stroke. Be careful not to apply full operating pressure 

to the cylinder at this time.

8. 

Check the base machine hydraulic fluid level and fill if 

necessary.

9. 

Slowly extend and retract the excavator cylinder to it’s 

limits. Check for interference between the attachment 

and the excavator boom or stick. Check the hydraulic 

lines that connect to the attachment. Ensure they 

are not rubbing or becoming damaged in any way. 

Contact your dealer immediately if interference 

occurs.

OPERATING TIPS

• 

When handling materials, keep the load as close to the 

base machine as safely possible. This will provide the 

greatest machine stability.

• 

Avoid handling long, heavy materials off center.

• 

Keep the attachment properly maintained. Lack 

of maintenance can lead to greater problems and 

potential downtime.

Summary of Contents for MDG Series

Page 1: ...RAPPLE Safety Operation Maintenance 515933 User Manual 7 2018 Ver 3 MDG LaBounty 1538 Hwy 2 Two Harbors MN 55616 1 800 522 5059 www stanleyinfrastructure com brands labounty www stanleyinfrastructure...

Page 2: ...thorized LaBounty dealer You may also download a PDF copy at www stanleyinfrastructure com REGISTRATION FORM The Warranty Registration Form must be filled out by the dealer or customer and returned to...

Page 3: ...CE 12 Daily Before Use Inspection Checklist 12 8 Hour Inspection Checklist 12 Hydraulic Inspection 13 Inspect Torque Bolts 13 Replace Wear Blades 13 Lubrication 14 Rotation Head Lubrication 15 PARTS D...

Page 4: ...cab is equipped with the proper safety guards for LaBounty applications The cab MUST be equipped with an approved Falling Object Protection Structure FOPS The FOPS must meet the requirements of SAE s...

Page 5: ...and safety equipment DO NOT tamper with any hydraulic line or component while it is pressurized Escaping fluid under pressure can penetrate the skin causing serious injury Relieve pressure before unh...

Page 6: ...o n Details EN Machinery Directive 12100 2010 2006 42 EC This Directive applies to Interchangeable Machinery Interchangeable equipment means a device which after the putting into service of Machinery...

Page 7: ...Pressure Relief Warning Decal P N 512572 Figure 2 Cab Guard Decal P N 503647 Figure 3 LaBounty Logo Decal Figure 4 Safety First Decal Included w manuals P N 503590 Figure 5 Grease Decal At each fittin...

Page 8: ...causing serious injury HYDRAULIC CIRCUIT REQUIREMENTS Model Jaw Cycle Circuit Max Rotation Circuit Max MDG 70 13 GPM 50 LPM 4 350 PSI 300 Bar 3 GPM 12 LPM 2 755 3 045 PSI 190 210 Bar MDG 140 26 GPM 99...

Page 9: ...t Trapped hydraulic pressure may be present after the base machine is shut off Extreme caution must be taken when removing hydraulic hoses or injury or death could result 2 Carefully remove the hydrau...

Page 10: ...ure or traveling ALWAYS be alert for bystanders in or near the operating area SAFETY DEVICES Seat belts Canopies Safety decals Shields and guards Flags and flares Barricades Signs and other markings W...

Page 11: ...damage 1 Start with MDG in the vertical position 2 Set the excavator at idle speed 3 Slowly open the jaws until a noticeable change in tone of the excavator is heard indicating a full cylinder Releas...

Page 12: ...place and legible see Decals Terms on page 7 _______Ensure cab protection is in good condition and that excavator audible and visual warning systems are working Visually inspect for damage _______Chec...

Page 13: ...ause damage injury or death Replace Rotation bolts after 1500 hrs 2 years You may need to rotate MDG to access bolts Size Torque M8 30 Ft Lbs 40 Nm M10 59 Ft Lbs 80 Nm M12 96 Ft Lbs 130 Nm M12 x 1 25...

Page 14: ...ware Figure 8 1 2 Wear Blade Conical Nut Orientation Figure 9 Use premium grease No 2EP Grease fittings are indicated on the attachment by yellow GREASE decals Grease each fitting with 3 oz 8 g of gre...

Page 15: ...MDG Operating Maintenance Manual 15 Rotation Head Lubrication Figure 11 ROTATION HEAD LUBRICATION...

Page 16: ...16 MDG Operating Maintenance Manual MDG70 EXPLODED VIEW GRAPPLE ASSEMBLY MDG 70 515035 REV 1 PARTS DIAGRAMS...

Page 17: ...lt Kit 515631 17 2 Right Shell Bearing 515632 18 2 Left Shell Bearing 515633 19 4 Main Frame Bearing 515634 20 2 U Locker 515635 21 1 Grease Nipple Kit 515201 22 2 Shell Hinge Short 515636 23 2 Shell...

Page 18: ...18 MDG Operating Maintenance Manual MDG140 EXPLODED VIEW V 1...

Page 19: ...Bearing 515448 20 4 O Ring 515340 21 4 Seal 515341 22 2 Shell Hinge Short 515479 23 2 Shell Hinge Long 515480 24 4 Shell Hinge Support 515481 25 2 Fixed Blade 515482 26 1 Replaceable Wear Blade 51548...

Page 20: ...20 MDG Operating Maintenance Manual GRAPPLE ASSEMBLY MDG160 250 310 400 EXPLODED VIEW...

Page 21: ...0 12 O Ring 120mm 515340 515272 515172 515534 21 12 Seal 120mm 515341 515273 515173 515535 22 2 Shell Hinge Short 515342 515374 515174 515536 23 2 Shell Hinge Long 515343 515275 515175 515537 24 4 She...

Page 22: ...5298 515202 515564 54 1 Metal O Ring Seal 106mm N A 515299 N A N A 55 1 Metal Seal 106mm N A 515300 N A N A 56 1 Slewing Ring Seal 515364 515301 515203 515203 57 1 Locker Set Linkage Axis Kit Under Sh...

Page 23: ...SET M8 1 515218 1 515218 109 STHD SET M6 1 515220 1 515220 110 KIT ADPT HYD 1 515674 1 515378 111 MCHG BRG 1 515675 1 515515 MDG70 140 CYLINDER PARTS LIST Qty Part Number Item 70 140 Description MDG7...

Page 24: ...15218 515218 515218 515218 109 STHD SET M6 1 515220 515220 515220 515220 111 KIT ADPT HYD 1 515381 515316 515226 515586 112 WTMG TUBE 1 515379 515315 515225 515583 Part Number Item Qty Description MDG...

Page 25: ...377 515313 515217 515580 108 STHD SET M8 1 515218 515218 515218 515218 109 STHD SET M6 1 515220 515220 515220 515220 110 KIT ADPT HYD 1 515378 515314 515223 515582 Part Number Item Qty Description MDG...

Page 26: ...ROTR 1 203 515678 MCHG SWVL COVR 1 204 515656 KIT BOLT SWVL 1 205 515679 VLV HYD RELIEF 1 206 515680 KIT ADPT HYD 1 207 515681 KIT SEAL SWVL 1 Item Qty Description Part Number 201 1 Swivel Body 51567...

Page 27: ...IT ADPT HYD 1 515389 515237 515237 210 KIT ADPT HYD 1 515402 515711 515238 Part Number Item Qty Description MDG140 MDG160 MDG250 MDG310 MDG400 201 1 Swivel Body 515382 515382 515227 515227 515227 202...

Page 28: ...your dealer or the LaBounty parts department and requesting a CE Operation Maintenance manual You must include the attachment model number and serial number LaBounty 1538 Hwy 2 Two Harbors MN 55616 1...

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