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8.

Maintenance

The operation of the separator system and alarm device must be checked
at least every 6 months by experienced personnel.

The following is recommended in conjunction with the inspection:

functional check of the idOil alarm device with the test function and sensor (see Section
Functional test)
sensor cleaning (see Section Maintenance measures)

The idOil control unit should be placed in maintenance mode through the
browser-based  operating  system  before  inspection  and  sensor  cleaning
so that all alarms during testing are recorded in the inspection log instead
of  the  alarm  log.  More  information  is  available  in  Section  Using  the
browser-based user interface / Inspection
.

The idOil control unit and sensors do not have wearing or replaceable parts.

The device does not include replaceable fuses.

8.1.

Functional test

The functional test must be performed as follows:

► Open a WLAN connection to the control unit.

► Navigate to Menu -> Inspection and click the button Start inspection.

► Perform the functional test by pressing the test button and with sensors (see following
paragraphs).

► Record the desired information in the text fields of the Inspection page.

► End the inspection by clicking the Inspection complete button.

8.1.1. Test function

The test function creates a test alarm, which is used to ensure the appropriate functioning
of the idOil device and any other possible devices or systems controlled by its relays in an
alarm situation.

The function can only be executed if no alarms are active. At this point, the screen reads
SYSTEM OK.

Activating the test function:

► Press the reset/test button continuously for 3 seconds.

The  display  shows  the  message  TEST  ALARM,  the  backlight  flashes  and  the  relays  are
switched to the alarm state for 3 seconds.

8.1.2. Functional test with sensors

The operation of the idOil device and sensors can be checked comprehensively by simply
simulating an actual alarm situation.

Depending on the sensor type, the functional test can be conducted as follows:

Installation and Operating Instructions | idOil-D30

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DOC001602-EN-4

Summary of Contents for idOil-D30

Page 1: ...idOil D30 Oil Separator Alarm Device Installation and Operating Instructions EN DOC001602 EN 4 8 27 2018...

Page 2: ...udge sensor 4 Installation 4 1 Installing the control unit 4 2 Sensor installation 4 2 1 Installing the idOil LIQ high liquid level sensor 4 2 2 Installing the idOil OIL sensor 4 2 3 Installing the id...

Page 3: ...7 3 3 6 Restoring factory settings 7 3 3 7 WLAN settings 8 Maintenance 8 1 Functional test 8 1 1 Test function 8 1 2 Functional test with sensors 8 2 Maintenance measures 8 3 Troubleshooting 9 Techni...

Page 4: ...n issue that requires special attention during installation and when using the device in an explosive atmosphere Informative markings and symbols This marking highlights essential information This mar...

Page 5: ...pose of use Labkotec cannot be held liable for any damage caused by using the device in violation of its purpose of use 2 3 Transport and storage Check the packaging and its content for any possible d...

Page 6: ...fe electrical systems i and or IEC EN 60079 14 Explosive atmospheres Electrical installations design selection and erection must all be followed If it is possible that static electricity can cause haz...

Page 7: ...e sensor 1 Control unit idOil D30 2 Cable connector LCJ1 3 3 High liquid level sensor idOil LIQ 4 Oil sensor idOil OIL 5 Sludge sensor idOil SLU A Air B Oil C Water D Sludge Figure 1 System descriptio...

Page 8: ...dge sensor to detect the thickness of the sludge layer Accessories Type name Description LCJ1 1 Cable connector for one sensor LCJ1 2 Cable connector for two sensors LCJ1 3 Cable connector for three s...

Page 9: ...e 3 High liquid level sensor idOil LIQ structure and dimensions mm 3 3 3 Dimensions of the idOil OIL oil sensor A Measuring electrode B Reference electrode S Alarm switching point Figure 4 Oil sensor...

Page 10: ...4 Dimensions idOil SLU sludge sensor T Sensor gap S Alarm trigger point Figure 5 Sludge sensor idOil SLU structure and dimensions mm Installation and Operating Instructions idOil D30 10 51 DOC001602 E...

Page 11: ...th of the sensor in the instructions of the separator in question For example sensors can be installed suspended from their cable see next figure Leave a sufficient length of the sensor or extension c...

Page 12: ...nstallation depth depends on the following separator type separator shape volume and height of the separator s oil compartment The sensor must always be immersed in liquid The alarm is activated when...

Page 13: ...arm is activated when the sludge layer reaches the alarm switching point S which is located inside the sensor gap T The sensor activates the alarm when it is in contact with air For this reason the se...

Page 14: ...s de energised The legends for the connection diagrams can be found in the section following the diagrams 5 1 Connection diagrams 5 1 1 Connection with a single sensor cable connector Figure 12 Connec...

Page 15: ...5 1 2 Connection with a two sensor cable connector Figure 13 Connection with a two sensor cable connector Installation and Operating Instructions idOil D30 15 51 DOC001602 EN 4...

Page 16: ...clude a mains switch see Section General safety instructions 1 L phase connector 2 N neutral connector 3 PE protective earth connector The supply cable must feature copper wires 3 x 1 5 2 5 mm2 L N PE...

Page 17: ...alarm situation 21 Contact that closes in an alarm situation RELAY 2 22 Relay common contact 23 Contact that opens in an alarm situation 24 Contact that closes in an alarm situation The maximum values...

Page 18: ...accordance with the instructions in the previous paragraphs Connect power to the control unit A message is shown in the control unit display NO SENSORS Figure 16 Initial start up Briefly press the se...

Page 19: ...connections After the check press the sensor identification button again The control unit will look for the sensors for approx 2 minutes unless it has already found three sensors The sensor identific...

Page 20: ...t establish a local WLAN connection between the idOil control unit and a terminal device such as a smartphone PC or tablet More details on using the browser based interface is provided in the section...

Page 21: ...erminal device and the idOil control unit The WLAN network will remain active for 10 minutes after terminal devices are no longer connected to it The following sections detail the measures required in...

Page 22: ...34 in the password field and press the Log in button If no sensors have been identified before the view shown below is displayed Figure 24 Sensor identification no sensors found Press the Detect senso...

Page 23: ...onducted the check press the Detect sensorsbutton again The control unit will look for the sensors for approx 2 minutes unless it has already found three sensors After the search the device shows the...

Page 24: ...have been identified and individual descriptions have been provided for them Press the home screen button in the upper left corner The idOil separator alarm system is now operational at factory settin...

Page 25: ...system Figure 27 Features of the idOil control unit 7 1 Local display and alarms Local display The four row local display in the front panel presents information on system status possible alarms and f...

Page 26: ...its and breaks In a maintenance alarm the month counter has reached the limit value 1 3 6 or 12 months This function is used as a factory setting 7 2 Resetting an alarm An alarm can be reset by pressi...

Page 27: ...You can also access the home screen by pressing the icon in the upper left corner Figure 28 Home screen The items listed in the following table are shown in the home screen The menus are described in...

Page 28: ...rd The right to configure control unit settings in the Settings menu Status view The status of the sensors connected to the device is shown under the Status view heading Green means no alarm Red means...

Page 29: ...Test alarm reset button has been pressed for 3 s Note Alarms caused during maintenance are recorded in the inspection log Power off on start and stop time of a power outage The buttons at the bottom o...

Page 30: ...Press the Start inspection button to activate the inspection form In the Inspection notes field enter the inspection measures conducted and in the Inspector name field enter your name End the inspect...

Page 31: ...can no longer be edited Press the Savebutton after any possible changes The buttons at the bottom of the inspection log perform the following functions Load more items Shows prior inspection measures...

Page 32: ...e supported languages in the Language menu Select the desired language and press the Selectbutton This will change the language of the browser interface and local display to the selected language Inst...

Page 33: ...tion when the first WLAN connection to the control unit is established Figure 34 Date and time 7 3 3 Settings menu The functions in the Settings menu can be used to change the control unit settings Th...

Page 34: ...le The name is shown in the home screen and the control unit display The display shows the first 16 characters Contact name The name of the contact person for the above company for example The name is...

Page 35: ...f never activates the inspection period counter which will activate the inspection alarm after the selected interval The time of the maintenance is shown in the home screen year month day and the cont...

Page 36: ...conds minutes or hours for the setting Alarm reset button Off On If Off is selected the alarm cannot be reset by pressing the reset button in the front panel of the control unit i e the buzzer will ke...

Page 37: ...Figure 40 Relay settings Installation and Operating Instructions idOil D30 37 51 DOC001602 EN 4...

Page 38: ...w software packagebutton Select the software file to be uploaded format pkg from the terminal device memory The software will now be uploaded to the control unit The uploading process may take several...

Page 39: ...g to the instructions in the Commissioning through the browser based interface section 7 3 3 6 Restoring factory settings In the Factory settings menu you can restore the control unit s original facto...

Page 40: ...Figure 45 Restoring factory settings Confirm the restoration of the factory settings by pressing the Continue button Installation and Operating Instructions idOil D30 40 51 DOC001602 EN 4...

Page 41: ...AN connection Configure the system settings and perform sensor identification 7 3 3 7 WLAN settings If the WLAN connection is poor several devices may be using the same WLAN channel You can change the...

Page 42: ...o Menu Inspection and click the button Start inspection Perform the functional test by pressing the test button and with sensors see following paragraphs Record the desired information in the text fie...

Page 43: ...n log 8 3 Troubleshooting PROBLEM The display is dark Explanation The voltage received by the device is too low or the fuse has blown Action 1 First check that the voltage has not been cut by the main...

Page 44: ...nce instructions for explosive atmospheres The measuring device must be Exi classified if the sensor is in an explosive area If problems occur contact Labkotec Oy s service department Installation and...

Page 45: ...annot be replaced The device does not have a mains switch Power consumption Max 12 VA Sensors Digital Labkotec idOil sensors Relay outputs 5 A 250 V AC 30 V DC 100 VA Potential free changeover contact...

Page 46: ...Oil LIQ Operating principle Vibration Enclosure Enclosure class IP 68 Materials PVC aluminium PA CR Viton Weight 300 g incl 5 m cable Temparature Operation 0 C 60 C Environment 30 C 60 C Supply voltag...

Page 47: ...x A VTT 17 ATEX 004X IECEx VTT 17 0002X II 1 G Ex ia IIA T5 Ga Ta 39 C 60 C Ui 16 V Ii 80 mA Po 400 mW Ci 5 2 nF Li 1 6 mH Manufacturing year Please see the serial number on the type plate xxxxxxx x x...

Page 48: ...ppendix A VTT 17 ATEX 006X IECEx VTT 17 0004X II 1 G Ex and IIB T5 Ga Ta 25 C 60 C Ui 16 V Ii 80 mA Po 400 mW Ci 4 0 nF Li 1 6 mH Manufacturing year Please see the serial number on the type plate xxxx...

Page 49: ...10 Appendices 10 1 APPENDIX A System digram Installation and Operating Instructions idOil D30 49 51 DOC001602 EN 4...

Page 50: ...Installation and Operating Instructions idOil D30 50 51 DOC001602 EN 4...

Page 51: ...Installation and Operating Instructions idOil D30 51 51 DOC001602 EN 4...

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