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Mini-Therm II Hydronic Boiler

Page 7

Outside Air Supply: When combustion air is

supplied directly through an outside wall, each opening
should have a minimum free area of one square inch per
4,000 BTU/h (1.2kW) input of the total input rating of
all appliances in the enclosed area.

Inside Air Supply: When combustion is

supplied from inside the building, each opening
should have a minimum free area of one square inch
per 1,000 BTU/h (0.3kW) input of the total input
rating of all appliances in the enclosed area. These
openings should never be less than 100 square inches
(645 sq. cm).

Note: In Canada, follow Canadian Standard,

CAN/CGA-B149.1, .2 or local codes.

Exhaust Fans or Vents: Any equipment which

exhausts air from the boiler room can deplete the
combustion air supply or reverse the natural draft
action of the venting system. This could cause flue
products to accumulate in the boiler room. Additional
air must be supplied to compensate for such exhaust.

The information in Table 5 is not applicable in

installations where exhaust fans or blowers of any
type are used. Such installations must be designed by
qualified engineers.

If a blower or fan is used to supply air to the

boiler room, the installer should make sure it does not
create drafts which could cause nuisance shutdowns of
the pilot. If a blower is necessary to provide adequate
combustion air to the boiler, a suitable switch or
equivalent must be wired into the boiler control circuit
to prevent the boiler from firing unless the blower is
operating.

The boiler must be completely isolated and

protected from any source of corrosive chemical
fumes such as those emitted by trichlorethylene,
perchlorethylene, chlorine, etc.

1H. Venting

The draft diverter outlet is to be connected to an

unobstructed vent pipe of the same or larger diameter,
terminating outside the building. The vent pipe must
have a listed vent cap, and extend at least two feet
above any object within a ten foot radius. All
connections should be made with rustproof sheet
metal screws.

IMPORTANT NOTE: Do not use sheet metal

screws at the snap lock joints of Type B gas vents.

Do not weld or fasten the vent pipe to the boiler

draft diverter. The weight of the stack must not rest on
the boiler. The draft diverter and boiler top must be
easily removable for normal boiler service and
inspection.

Avoid horizontal runs of the vent pipe, and 90°

elbows, reductions and restrictions. Horizontal runs
should have at least a 1/4" rise per foot (20mm per
meter) in the direction of flow. A vent connector shall
be supported for the design and weight of the material
employed to maintain clearances and prevent physical
damage and separation of joints.

Avoid terminating boiler vents near air

conditioning or air supply fans. The fans can pick up
exhaust flue products from the boiler and return them
inside the building, creating a possible health hazard.

Always use double-wall or insulated vent pipe

when used as a chimney (Type B or equivalent). In
cold weather, uninsulated outside vents can chill the
rising flue products, blocking the natural draft action
of the venting system. This can create a health hazard
by spilling flue products into the boiler room. Use
engineered venting tables acceptable to the authority
having jurisdiction to size the venting pipe or liner.

Avoid oversize vent piping or extremely long

runs of the pipe which may cause excessive cooling
and condensation.

Rule of Thumb: The total length of the vent,

including the connector and any offset, should not
exceed 15 feet (4.6m) for every inch (25mm) of vent
diameter (see Figure 5). Longer total lengths shown in
venting tables are based on maximum capacity, not
condensation factors.

Before connecting a vent connector to a

chimney, the chimney passageway shall be examined
to ascertain that it is clear and free of obstructions.
When inspection reveals that an existing chimney is
not safe for the intended application, it shall be rebuilt
to conform to nationally recognized standards (see
National Building Code or ANSI/NFPA 211), lined or
relined with a suitable liner, or replaced with a vent or
chimney suitable for the equipment to be attached.

Figure 5. Vent Pipe Sizing.

Summary of Contents for Mini-Therm II JV

Page 1: ...or explosion may result causing property damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT T...

Page 2: ...1H Venting 7 1H 1 Common Venting System 8 1I Water Piping of Boiler System 8 1I 1 By pass Piping 8 1J Chilled Water Systems 10 1K Electrical Wiring 10 1L Filling the System 12 SECTION 2 Installation...

Page 3: ...installation Consult the Laars factory or local factory representative with any problems or questions regarding this equipment Experience has shown that most operating problems are caused by improper...

Page 4: ...Temperature rise must be measured with the longest highest head zone calling for heat alone Other factors to be considered before selecting a pump are pipe size the number of fittings throughout the s...

Page 5: ...gas piping from the gas meter to the boiler 3 A trap drip leg must be provided ahead of the gas controls see Figure 4 A manual gas shutoff valve must also be provided for service convenience and safe...

Page 6: ...an indication of an undersize gas meter and or obstructed gas supply line 5 The correct burner manifold gas pressure is stamped on the rating plate The regulator is pre set at the factory and normally...

Page 7: ...de with rustproof sheet metal screws IMPORTANT NOTE Do not use sheet metal screws at the snap lock joints of Type B gas vents Do not weld or fasten the vent pipe to the boiler draft diverter The weigh...

Page 8: ...ate valves at the boiler inlet and outlet so it can be isolated for service Check local codes for specific plumbing requirements before beginning the installation An ASME pressure relief valve is supp...

Page 9: ...Water Inlet Air Cushion Type Expansion Tank Optional Feed Water Inlet Air Scoop JV Boiler Zone Pumps must be sized properly Flo Checks Flo Checks installed at proper places Bypass Valves Feed Water I...

Page 10: ...he cooling cycle 1K Electrical Wiring Follow these instructions to make the necessary initial electrical connections 1 Remove the two screws attaching the front cover of the control box 2 There are fo...

Page 11: ...al Code Part 1 in Canada Do not rely on the gas or water piping to ground the metal parts of the boiler Plastic pipe or dielectric unions may isolate the boiler electrically Service and maintenance pe...

Page 12: ...lified electrical technician make the necessary measurements to properly set the thermostats 1L Filling the System It is crucial to the efficient operation of the system that all air be removed from t...

Page 13: ...For primary secondary pumping Connect to W in lieu of A Boiler relay is used for boiler pump and connection to W will energize boiler pump when any zone is calling for heat Wiring with Taco Zone Valv...

Page 14: ...m pressure with the boiler pressure gauge before beginning regular operation SECTION 2 Operation and Maintenance 2A 1 System Start Up WARNING Do not use this appliance if any part has been under water...

Page 15: ...n all the way and hold in Immediately light the pilot with a match using the match holder Continue to hold the control knob in for about one 1 minute after the pilot is lit Release knob and it will po...

Page 16: ...eratures are approximate 2C Maintenance 1 Lubricate the water circulating pump per the instructions on the pump 2 If a strainer is employed in a pressure reducing valve or the piping clean it every si...

Page 17: ...ge test the circuit between the red wire on the transformer and terminal 4 on the pump relay from terminal 6 on the pump relay and the A connection on the terminal board and from the purple wire termi...

Page 18: ...oiler of higher input 7 Pump noisy A Air in volute A Bleed air from volute Check pump alignment B Worn coupling or bearings B Replace worn parts 8 Boiler pounding A Too low water flow through boiler A...

Page 19: ...ble and ground wire Clean flame rod Check electrical connections between flame rod and module Check for cracked ceramic flame rod insulator Check that pilot flame covers flame rod and is steady and bl...

Page 20: ...or more interconnecting circulating loops each with its own pump Primary System Circuit Secondary Boiler Circuit Reverse return Piping Balanced equal flow first in last out piping Utilized with multip...

Page 21: ...6601 20036601 20036602 20036602 20036603 20036603 20036604 20036604 Temperature Pressure Gauge A0000100 A0000100 A0000100 A0000100 A0000100 A0000100 A0000100 A0000100 Pressure Relief Valve 30PSI A0069...

Page 22: ...036700 20036700 20036700 20036700 Terminal Strip E0098500 E0098500 E0098500 E0098500 Hi Tension Lead 10449515 10449516 Blocked Vent Switch E0121000 E0121000 E0121000 E0121000 Roll out Safety Switch E2...

Page 23: ...Mini Therm II Hydronic Boiler Page 23 Figure13 PartsIdentification Figure 13 Parts Identification...

Page 24: ...CA 93021 805 529 2000 FAX 805 529 5934 20 Industrial Way Rochester NH 03867 603 335 6300 FAX 603 335 3355 480 S Service Road West Oakville Ontario Canada L6K 2H4 905 844 8233 FAX 905 844 2635 www laar...

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