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Mini-Therm II Hydronic Boiler

Page 3

SECTION 1.
General Information

WARNING

The JV hydronic boiler must be installed in
accordance with the procedures detailed in this
manual, or the Laars warranty will be voided. The
installation must conform to the requirements of the
local jurisdiction having authority, and, in the United
States, to the latest edition of the National Fuel Gas
Code, ANSI Z223.1. In Canada, the installation
must conform with the latest edition of CAN/CGA-
B149.1 OR .2 installation codes for gas burning
appliances, and/or local codes. Any modifications to
the boiler, its gas controls, gas orifices, wiring or
draft diverter may void the warranty. If field
conditions require modifications, consult the factory
representative before initiating such modifications.

1A. Introduction

This manual provides information necessary for

the installation, operation, and maintenance of Laars
Model JV copper tube hydronic boilers. These boilers
are available in two configurations; the JVT has a
thermocouple/continuous burning pilot, and the JVS
has an electronic intermittent ignition device (I.I.D.).
Look for the model designation on the rating plate,
which can be found on top of the boiler in the right
rear corner. If the unit is part of a Mini-Combo II
(model MC) Residential Gas-Fired Space/Water
Heater, refer also to Document 8001, Mini-Combo II
Installation and Operation Instructions.

The Laars automatic vent dampers are standard

on all U.S. models. The Laars side wall power venters
can be used on both JVS and JVT models. Special
instructions for their installation are included in the
vent damper and power venter package. Read them
carefully before installation.

All application and installation procedures

should be reviewed completely before proceeding with
the installation. Consult the Laars factory, or local
factory representative, with any problems or questions
regarding this equipment. Experience has shown that
most operating problems are caused by improper
installation.

1B. Warranty

The Laars Model JV boilers are covered by a

limited warranty. The owner should fill out the
warranty registration card and return it to Laars.

All warranty claims must be made to an

authorized Laars representative or directly to the
factory. Claims must include the boiler serial number
and model (this information can be found on the
rating plate), installation date, and name of the
installer. Shipping costs are not included in the
warranty coverage.

Figure 1. Vent Damper Installation.

Some accessory items are shipped in separate

packages. Verify receipt of all packages listed on the
packing slip. Inspect everything for damage
immediately upon delivery, and advise the carrier of
any shortages or damage. Any such claims should be
filed with the carrier. The carrier, not the shipper, is
responsible for shortages and damage to the shipment
whether visible or concealed.

1C. Field Assembly

1.

Mini-Therm II boilers have built-in draft diverter
for natural draft operation.

2.

Find the vent damper box which is located in the
boiler package (vent damper is optional in
Canada).

3.

Install the vent damper directly to the top of the
draft diverter outlet with the damper operator
facing to the front of the boiler, and with the
flow direction arrow pointing upward. Use the
vent damper wire harness provided with the
boiler to connect the vent damper to the boiler.
The bracket end of the harness should be
connected to the vent damper actuator.

4.

For Model JVS only: Install the metal plug
provided with the vent damper onto the damper
plate hole. Disregard the metal plug in case of
standing (continuous) pilot boilers. The damper
plate hole should never be blocked on all JVT
models.

Vent
Damper

(optional in
Canada)

Draft
Diverter

(built-in)

Vent
Damper
Harness

Summary of Contents for Mini-Therm II JV

Page 1: ...or explosion may result causing property damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT T...

Page 2: ...1H Venting 7 1H 1 Common Venting System 8 1I Water Piping of Boiler System 8 1I 1 By pass Piping 8 1J Chilled Water Systems 10 1K Electrical Wiring 10 1L Filling the System 12 SECTION 2 Installation...

Page 3: ...installation Consult the Laars factory or local factory representative with any problems or questions regarding this equipment Experience has shown that most operating problems are caused by improper...

Page 4: ...Temperature rise must be measured with the longest highest head zone calling for heat alone Other factors to be considered before selecting a pump are pipe size the number of fittings throughout the s...

Page 5: ...gas piping from the gas meter to the boiler 3 A trap drip leg must be provided ahead of the gas controls see Figure 4 A manual gas shutoff valve must also be provided for service convenience and safe...

Page 6: ...an indication of an undersize gas meter and or obstructed gas supply line 5 The correct burner manifold gas pressure is stamped on the rating plate The regulator is pre set at the factory and normally...

Page 7: ...de with rustproof sheet metal screws IMPORTANT NOTE Do not use sheet metal screws at the snap lock joints of Type B gas vents Do not weld or fasten the vent pipe to the boiler draft diverter The weigh...

Page 8: ...ate valves at the boiler inlet and outlet so it can be isolated for service Check local codes for specific plumbing requirements before beginning the installation An ASME pressure relief valve is supp...

Page 9: ...Water Inlet Air Cushion Type Expansion Tank Optional Feed Water Inlet Air Scoop JV Boiler Zone Pumps must be sized properly Flo Checks Flo Checks installed at proper places Bypass Valves Feed Water I...

Page 10: ...he cooling cycle 1K Electrical Wiring Follow these instructions to make the necessary initial electrical connections 1 Remove the two screws attaching the front cover of the control box 2 There are fo...

Page 11: ...al Code Part 1 in Canada Do not rely on the gas or water piping to ground the metal parts of the boiler Plastic pipe or dielectric unions may isolate the boiler electrically Service and maintenance pe...

Page 12: ...lified electrical technician make the necessary measurements to properly set the thermostats 1L Filling the System It is crucial to the efficient operation of the system that all air be removed from t...

Page 13: ...For primary secondary pumping Connect to W in lieu of A Boiler relay is used for boiler pump and connection to W will energize boiler pump when any zone is calling for heat Wiring with Taco Zone Valv...

Page 14: ...m pressure with the boiler pressure gauge before beginning regular operation SECTION 2 Operation and Maintenance 2A 1 System Start Up WARNING Do not use this appliance if any part has been under water...

Page 15: ...n all the way and hold in Immediately light the pilot with a match using the match holder Continue to hold the control knob in for about one 1 minute after the pilot is lit Release knob and it will po...

Page 16: ...eratures are approximate 2C Maintenance 1 Lubricate the water circulating pump per the instructions on the pump 2 If a strainer is employed in a pressure reducing valve or the piping clean it every si...

Page 17: ...ge test the circuit between the red wire on the transformer and terminal 4 on the pump relay from terminal 6 on the pump relay and the A connection on the terminal board and from the purple wire termi...

Page 18: ...oiler of higher input 7 Pump noisy A Air in volute A Bleed air from volute Check pump alignment B Worn coupling or bearings B Replace worn parts 8 Boiler pounding A Too low water flow through boiler A...

Page 19: ...ble and ground wire Clean flame rod Check electrical connections between flame rod and module Check for cracked ceramic flame rod insulator Check that pilot flame covers flame rod and is steady and bl...

Page 20: ...or more interconnecting circulating loops each with its own pump Primary System Circuit Secondary Boiler Circuit Reverse return Piping Balanced equal flow first in last out piping Utilized with multip...

Page 21: ...6601 20036601 20036602 20036602 20036603 20036603 20036604 20036604 Temperature Pressure Gauge A0000100 A0000100 A0000100 A0000100 A0000100 A0000100 A0000100 A0000100 Pressure Relief Valve 30PSI A0069...

Page 22: ...036700 20036700 20036700 20036700 Terminal Strip E0098500 E0098500 E0098500 E0098500 Hi Tension Lead 10449515 10449516 Blocked Vent Switch E0121000 E0121000 E0121000 E0121000 Roll out Safety Switch E2...

Page 23: ...Mini Therm II Hydronic Boiler Page 23 Figure13 PartsIdentification Figure 13 Parts Identification...

Page 24: ...CA 93021 805 529 2000 FAX 805 529 5934 20 Industrial Way Rochester NH 03867 603 335 6300 FAX 603 335 3355 480 S Service Road West Oakville Ontario Canada L6K 2H4 905 844 8233 FAX 905 844 2635 www laar...

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