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Mighty Therm VW - PW Volume Water Heaters

Page 15

2F-11. Thermal Circulation of Hot Water

in Cold Water Supply Lines

Under certain circumstances, thermal circulation

will occur in the cold water pipe supplying the water to
the heating system. This happens in a multi-story
building when the cold water pipe rises from its
connection to the system. To correct the problem, a
check valve in the cold water line supplying the heater
will prevent thermal circulation, and a small expansion
tank will permit heated water to expand without
popping off the relief valve.

2G. Gas Supply and Piping

2G-1. General Instructions

Review the following instructions before

continuing the installation.

WARNING

The conversion of heaters from natural gas to
propane gas, or propane to natural, must be done
by a professional service technician. Laars provides
kits and detailed instructions for converting the
heater. Changing burner and/or pilot orifices is
prohibited. The installer must add and sign a gas
conversion tag when the conversion is made.

1.

Gas piping installation must be in accordance
with the latest edition of ANSI Z223.1. In
Canada, the installation must be in accordance
with CAN1-B149.1 or .2 and all local codes that
apply.

2.

Check the rating plate to make sure the heater is
fitted for the type of gas being used. Laars
heaters are normally equipped to operate below a
2000 foot (609 m) altitude. Heaters equipped to
operate at higher altitudes have appropriate
stickers or tags attached.

3.

If a gas pressure regulator is required, the
installation must be in accordance with the latest
edition of ANSI Z223. In Canada, the installation
must be in accordance with CAN1-B149.1 or .2
and all local codes that apply.

4.

The figures in Table 5 should be used to size the
gas piping from the gas meter to the heater.

5.

Install a sediment trap (drip leg) ahead of the gas
controls (see Figure 24 ). Fit the trap with a
threaded cap which can be removed for cleaning.

6.

Install a manual gas shutoff valve for service and
safety. Check the local codes.

7.

Disconnect the heater and its individual shutoff
valve from the supply gas system during pressure
test of the system at pressures higher than 1/2 psi
(3.4 kPa).

8.

Gas supply pressures to the heater are listed in
Table 6.

Figure 24.  T-Fitting and sediment trap.

MANUAL SHUT-OFF

VALVE

GAS
SUPPLY
INLET

T-FITTING

3" (76 mm)

MIN.

UNION

NIPPLE

CAP

TO

BOILER

INLET

NOTE: The heater and all other gas appliances

sharing the heater gas supply line must be firing at
maximum capacity to properly measure the inlet
supply pressure. Low gas pressure could indicate
an under-sized gas meter and/or obstructed gas
supply line.

9.

Do not exceed the maximum inlet gas pressures
specified. Excessive pressure will result in

Distance from Gas Meter or Last Stage Regulator

0-100 feet

100-200 feet

200-300 feet

0-30 m

30-60 m

60-90 m

Boiler

Nat.

Nat.

Nat.

Size

in.

mm

in.

mm

in.

mm

175

1

25

32

32

250

32

32

38

325

32

38

38

400

32

38

2

51

Notes:

1. These numbers are for natural gas (0.65 Sp. Gr.) and

are based on 

½ 

 inch (13mm) water column pressure

drop.  Check supply pressure with a manometer, and
local code requirements for variations.  For liquefied
petroleum gas, reduce pipe diameter one size, but
maintain a 

½

 inch (13mm) minimum diameter.

2. Check supply pressure and local code requirements

before preceding with work.

3. Pipe fittings must be considered when determining gas

pipe sizing.

4. For propane gas:  Reduce pipe diameter one size, but

maintain a 

¾

 inch (19mm) minimum diameter.

Table 5. Natural Gas and Propane,

Pipe Size Requirements.

Supply Pressure

Natural Gas

Propane Gas

Water Column

in.

mm

in.

mm

Minimum

6.5

165

11

279

See Rating Plate

Maximum

9

229

14

356

Table 6. Gas Supply Pressure Requirements.

Summary of Contents for Mighty Therm PW-175

Page 1: ...allation and or operation will void the warranty WARNING If the information in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or loss of lif...

Page 2: ...re 17 3C Setting the Temperature Controls 17 3D Adjustment for Minimum Input Rate models with modulating gas valve 20 3E Hi Limit Switch Checkout 20 3F Shut Down Procedure 20 SECTION 4 Maintenance 4A...

Page 3: ...plate installation date and name of the installer Shipping costs are not included in the warranty coverage Some accessory items are shipped in separate packages Inspect everything for damage immediate...

Page 4: ...y Devices for Automatically Fired Heaters ANSI ASME CSD 1 Any changes to the heater gas controls gas orifices wiring or draft diverter may void the warranty If field conditions require a change to any...

Page 5: ...as fired appliances within the enclosure Alcove Installation acceptable An alcove suitable for the installation of a heater is a restricted section of a room not separated from the room by a door or p...

Page 6: ...ible Floors Flashing 4x4 Stringer Roof Base Rail 20 Gauge Galvanized Sheet Metal Cap Roofing Avoid locations where wind deflection off nearby structures might cause wind loading and downdraft conditio...

Page 7: ...fans can pick up exhaust flue products from the heater and return them inside the building creating a possible health hazard Avoid horizontal runs of the vent pipe and 90 degree elbows reductions and...

Page 8: ...ver 2 If there is a vent cap or drafthood installed they must be removed before removing the grate top assembly On indoor installations sizes 175 250 the drafthood switch must be disconnected at the l...

Page 9: ...AL CHANNEL FOR CAPILLARY TUBE TERMINAL STRIP HEAT EXCHANGER ASSEMBLY GAP CLOSURE DRAIN PLUG DRAIN VALVE REAR TILE COVER HEX HEAD SCREWS MANUAL RESET HIGH LIMIT SWITCH BOX Figure 15 Heat exchanger reve...

Page 10: ...ten the conduit by sliding the retaining nut over the two brown wires inside the control compartment then screwing it down finger tight on the conduit elbow 27 Straighten the capillary tubing and fast...

Page 11: ...ssociation CGA for outdoor installations such installations are not recommended in areas subject to freezing temperatures unless proper precautions are taken Consult the local factory representative o...

Page 12: ...Normal 34 2 1 13 3 4 1 19 11 Hard 46 2 9 23 4 7 1 14 8 4 Soft 17 0 7 11 1 3 4 37 21 Normal 17 0 7 11 1 3 4 37 21 Hard 23 1 5 19 5 5 9 27 15 Pressure drop includes head loss of heat exchanger and throu...

Page 13: ...ank Opening Not Available To Drain Heater Service Valve Pump To Drain Conventional Tank Figure 22 Hot water supply with horizontal tank Note Heavy line indicates heater to tank circulation loop Hot Wa...

Page 14: ...ng that goes to a floor sink and install a drain valve If a floor sink is not available install a hose bib 8 Hot water tanks in an existing installation are likely to have silt deposits on the bottom...

Page 15: ...e gas piping from the gas meter to the heater 5 Install a sediment trap drip leg ahead of the gas controls see Figure 24 Fit the trap with a threaded cap which can be removed for cleaning 6 Install a...

Page 16: ...exactly as shown in the wiring diagram supplied with the heater See Figure 26 and 27 for a typical example of a wiring diagram 3 Electrically interlock the pump and heater so the heater cannot come on...

Page 17: ...n electric power to the appliance to off 5 Turn manual gas valve off 6 Wait 5 minutes to clear out any gas then smell for gas including near the floor Be sure to smell next to the floor because some t...

Page 18: ...e 26 Typical example of wiring schematic System 1 IGNITION SYSTEM NO 1 STANDING PILOT ON OFF OR MECHANICAL MODULATION Volume Water Heaters 325 400 Version B Natural or Propane Gas PUMP INCLUDED ON PW...

Page 19: ...Figure 27 Typical example of wiring schematic System 12 IGNITION SYSTEM NO 12 ELECTRONIC IGNITION ON OFF OR MECHANICAL MODULATION Volume Water Heaters 325 400 Version B Natural or Propane Gas PUMP IN...

Page 20: ...other flammable liquids and vapors 6 Be sure all combustion air and ventilation openings are not blocked 7 Check for black carbon soot buildup on the external surfaces of the heat exchanger every 6 m...

Page 21: ...ttempt to repair the gas valve Such attempts will void the warranty and could lead to dangerous results If the gas valve is found to be defective replace it by following these instructions 1 Turn off...

Page 22: ...tem for leaks using a soap solution Caution Since some leak test solutions including soap and water may cause corrosion or stress cracking rinse the piping with water after testing 22 Reconnect the el...

Page 23: ...ively starting with the two center bolts Maximum torque is 20 inch pounds 27 Nm Do not over torque 8 Pressure test the heat exchanger for leaks with city water supply before re installing see Figure 3...

Page 24: ...structions found on the inside of the heater 11 Disconnect the manometer tubing from the gas valve and replace the 1 8 inch 3 2 mm NPT fitting with the original plug 5B Electrical Troubleshooting This...

Page 25: ...inal see Figure 35 The voltmeter should read 20 to 28VAC 3 If the voltmeter does not show voltage check the electrical power supply 4 If the voltage is less than 20VAC the electrical circuit to the he...

Page 26: ...usible link fire If the water flow is too low the switch remains open and prevents the heater from firing regardless of the temperature control setting The flow switch is factory mounted and wired Nev...

Page 27: ...ter from firing 4 Make sure the pilot burner is positioned next to the main burner see Figure 39 and there is no soot or dirt on it 5 Make sure the electrode part of pilot assembly is clean the termin...

Page 28: ...eter does not show voltage replace the ignition control 6 If the voltmeter reads 20 to 28VAC but there is no pilot ignition check for a air in gas lines b restrictions in gas line valve or pilot tubin...

Page 29: ...ltage at one terminal and not the other examine the external control It may require service or replacement 2 If everything appears all right measure flame sensing current by connecting a direct curren...

Page 30: ...10690300 16 Fuse 2 Amp E0084400 17 Switch Flow Outdoor E0013000 18 Fusible Link 175 thru 250 E0099403 19 Switch Toggle On Off E0077000 20 Switch Hi Limit Manual Reset E0015900 Item Description Part Nu...

Page 31: ...0071700 61 Bushing Brass P0018500 62 Bracket Holddown 10726300 63 Clamp Holddown 10726200 Item Description Part Number JACKET COMPONENTS 64 Jacket Assembly 10568302 05 65 Door 10448902 05 66 Deflector...

Page 32: ...Drive Moorpark CA 93021 805 529 2000 FAX 805 529 5934 20 Industrial Way Rochester NH 03867 603 335 6300 FAX 603 335 3355 480 S Service Road West Oakville Ontario Canada L6K 2H4 905 844 8233 FAX 905 84...

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