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LAARS HEATING SYSTEMS

Page 20

3E. Hi-Limit Switch Checkout

After running the heater for a long enough

period, bring the water temperature within the range of
the hi-limit switch and slowly back off the high limit
setting until the heater shuts off. The main burners
should reignite when the hi-limit switch is reset and
turned back up to its original setting. The heater should
now run until it shuts off automatically on operating
control.

Should overheating occur or the gas supply fail to

shut off, turn off the manual gas control valve to the
heater.

3F. Shut-Down Procedure

Shut down the heater following the instructions

found on the inside of the heater.

Where there is a danger of freezing, shut off the

water supply and remove the drain plugs on both sides
of the heater jacket. Drain every part of the system
subject to damage from freezing temperatures.

SECTION 4.
Maintenance

4A. General Instructions

1.

Oil the water circulating pump in accordance
with the manufacturer's instructions.

2.

If a strainer is used in a pressure reducing valve
or in the piping, clean it every 6 months in
accordance with the manufacturer's instructions.

3.

At startup and every 6 months after, look at the
pilot and main burner flame (see Figure 29). If
the flame has the appearance of sooting tips,
check for debris near orifices. Call service
technician.

4.

Inspect the venting system for blockage, leakage,
and corrosion at least once a year.

5.

Keep the heater area clear of combustible
material, gasoline, and other flammable liquids
and vapors.

6.

Be sure all combustion air and ventilation
openings are not blocked.

7.

Check for black carbon soot buildup on the
external surfaces of the heat exchanger every 6
months.

8.

Do not use the heater if any part has been under
water. Replace anypart of the control system and
any gas control which has been under water.

NOTE: After installation and first startup, check

the heat exchanger for black carbon soot buildup after
the following periods of operation: 24 hours, 7 days,
30 days, 90 days, and once every 6 months thereafter.

Figure 28.  Temperature controls.

Manual Reset Temp. Control

Temperature Controller

Heaters on constant flow have the temperature

control sensor bulb in the heater inlet and the manual
reset hi-limit sensing bulb located in the heater outlet.
Set the temperature control dial (see Figure 28) at the
designed system temperature. Set the hi-limit switch
40 to 50°F (4 to 10°C) above the supply temperature to
the system.

Heaters on intermittent flow have the temperature

control sensing bulb in the storage tank and the manual
reset hi-limit sensing bulb located in the heater outlet.
Set the hi-limit switch 40 to 50°F (4 to 10°C) above
the supply temperature to the system.

3D. Adjustment for Minimum Input Rate

(models with modulating gas valve)

Adjust the red knob on the modulating gas valve

to the dial number for the desired water temperature
(see Table 7). Adjusting the red knob to number "1"
sets the gas flow rate to minimum. The control is
factory set at "5" which is satisfactory for most
installations.

Temp.

Dial No.

°F

°C

1

120

49

2

127

53

3

135

57

4

142

61

5

150

66

6

157

69

7

165

74

8

172

78

9

180

82

Table 7. Water Temperature Setting.

Summary of Contents for Mighty Therm PW-175

Page 1: ...allation and or operation will void the warranty WARNING If the information in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or loss of lif...

Page 2: ...re 17 3C Setting the Temperature Controls 17 3D Adjustment for Minimum Input Rate models with modulating gas valve 20 3E Hi Limit Switch Checkout 20 3F Shut Down Procedure 20 SECTION 4 Maintenance 4A...

Page 3: ...plate installation date and name of the installer Shipping costs are not included in the warranty coverage Some accessory items are shipped in separate packages Inspect everything for damage immediate...

Page 4: ...y Devices for Automatically Fired Heaters ANSI ASME CSD 1 Any changes to the heater gas controls gas orifices wiring or draft diverter may void the warranty If field conditions require a change to any...

Page 5: ...as fired appliances within the enclosure Alcove Installation acceptable An alcove suitable for the installation of a heater is a restricted section of a room not separated from the room by a door or p...

Page 6: ...ible Floors Flashing 4x4 Stringer Roof Base Rail 20 Gauge Galvanized Sheet Metal Cap Roofing Avoid locations where wind deflection off nearby structures might cause wind loading and downdraft conditio...

Page 7: ...fans can pick up exhaust flue products from the heater and return them inside the building creating a possible health hazard Avoid horizontal runs of the vent pipe and 90 degree elbows reductions and...

Page 8: ...ver 2 If there is a vent cap or drafthood installed they must be removed before removing the grate top assembly On indoor installations sizes 175 250 the drafthood switch must be disconnected at the l...

Page 9: ...AL CHANNEL FOR CAPILLARY TUBE TERMINAL STRIP HEAT EXCHANGER ASSEMBLY GAP CLOSURE DRAIN PLUG DRAIN VALVE REAR TILE COVER HEX HEAD SCREWS MANUAL RESET HIGH LIMIT SWITCH BOX Figure 15 Heat exchanger reve...

Page 10: ...ten the conduit by sliding the retaining nut over the two brown wires inside the control compartment then screwing it down finger tight on the conduit elbow 27 Straighten the capillary tubing and fast...

Page 11: ...ssociation CGA for outdoor installations such installations are not recommended in areas subject to freezing temperatures unless proper precautions are taken Consult the local factory representative o...

Page 12: ...Normal 34 2 1 13 3 4 1 19 11 Hard 46 2 9 23 4 7 1 14 8 4 Soft 17 0 7 11 1 3 4 37 21 Normal 17 0 7 11 1 3 4 37 21 Hard 23 1 5 19 5 5 9 27 15 Pressure drop includes head loss of heat exchanger and throu...

Page 13: ...ank Opening Not Available To Drain Heater Service Valve Pump To Drain Conventional Tank Figure 22 Hot water supply with horizontal tank Note Heavy line indicates heater to tank circulation loop Hot Wa...

Page 14: ...ng that goes to a floor sink and install a drain valve If a floor sink is not available install a hose bib 8 Hot water tanks in an existing installation are likely to have silt deposits on the bottom...

Page 15: ...e gas piping from the gas meter to the heater 5 Install a sediment trap drip leg ahead of the gas controls see Figure 24 Fit the trap with a threaded cap which can be removed for cleaning 6 Install a...

Page 16: ...exactly as shown in the wiring diagram supplied with the heater See Figure 26 and 27 for a typical example of a wiring diagram 3 Electrically interlock the pump and heater so the heater cannot come on...

Page 17: ...n electric power to the appliance to off 5 Turn manual gas valve off 6 Wait 5 minutes to clear out any gas then smell for gas including near the floor Be sure to smell next to the floor because some t...

Page 18: ...e 26 Typical example of wiring schematic System 1 IGNITION SYSTEM NO 1 STANDING PILOT ON OFF OR MECHANICAL MODULATION Volume Water Heaters 325 400 Version B Natural or Propane Gas PUMP INCLUDED ON PW...

Page 19: ...Figure 27 Typical example of wiring schematic System 12 IGNITION SYSTEM NO 12 ELECTRONIC IGNITION ON OFF OR MECHANICAL MODULATION Volume Water Heaters 325 400 Version B Natural or Propane Gas PUMP IN...

Page 20: ...other flammable liquids and vapors 6 Be sure all combustion air and ventilation openings are not blocked 7 Check for black carbon soot buildup on the external surfaces of the heat exchanger every 6 m...

Page 21: ...ttempt to repair the gas valve Such attempts will void the warranty and could lead to dangerous results If the gas valve is found to be defective replace it by following these instructions 1 Turn off...

Page 22: ...tem for leaks using a soap solution Caution Since some leak test solutions including soap and water may cause corrosion or stress cracking rinse the piping with water after testing 22 Reconnect the el...

Page 23: ...ively starting with the two center bolts Maximum torque is 20 inch pounds 27 Nm Do not over torque 8 Pressure test the heat exchanger for leaks with city water supply before re installing see Figure 3...

Page 24: ...structions found on the inside of the heater 11 Disconnect the manometer tubing from the gas valve and replace the 1 8 inch 3 2 mm NPT fitting with the original plug 5B Electrical Troubleshooting This...

Page 25: ...inal see Figure 35 The voltmeter should read 20 to 28VAC 3 If the voltmeter does not show voltage check the electrical power supply 4 If the voltage is less than 20VAC the electrical circuit to the he...

Page 26: ...usible link fire If the water flow is too low the switch remains open and prevents the heater from firing regardless of the temperature control setting The flow switch is factory mounted and wired Nev...

Page 27: ...ter from firing 4 Make sure the pilot burner is positioned next to the main burner see Figure 39 and there is no soot or dirt on it 5 Make sure the electrode part of pilot assembly is clean the termin...

Page 28: ...eter does not show voltage replace the ignition control 6 If the voltmeter reads 20 to 28VAC but there is no pilot ignition check for a air in gas lines b restrictions in gas line valve or pilot tubin...

Page 29: ...ltage at one terminal and not the other examine the external control It may require service or replacement 2 If everything appears all right measure flame sensing current by connecting a direct curren...

Page 30: ...10690300 16 Fuse 2 Amp E0084400 17 Switch Flow Outdoor E0013000 18 Fusible Link 175 thru 250 E0099403 19 Switch Toggle On Off E0077000 20 Switch Hi Limit Manual Reset E0015900 Item Description Part Nu...

Page 31: ...0071700 61 Bushing Brass P0018500 62 Bracket Holddown 10726300 63 Clamp Holddown 10726200 Item Description Part Number JACKET COMPONENTS 64 Jacket Assembly 10568302 05 65 Door 10448902 05 66 Deflector...

Page 32: ...Drive Moorpark CA 93021 805 529 2000 FAX 805 529 5934 20 Industrial Way Rochester NH 03867 603 335 6300 FAX 603 335 3355 480 S Service Road West Oakville Ontario Canada L6K 2H4 905 844 8233 FAX 905 84...

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