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Mighty Stack

Page 9

Term

Description

Pipe

Must comply with UL Standard 1738 such 

as Type AL29-4C Stainless Steel

(either insulated or non-insulated).

Joint  

Sealing

Follow vent manufacturer's instructions.

Table 5. Required Horizontal Venting Material.

 AVERTISSEMENT

Le fonctionnement d’appareils connectés à un 

évent commun bouché peut provoquer de sérieuses 

blessures corporelles ou la mort. Des dispositifs de 

sécurité doivent être mis en place pour empêcher 

que les appareils soient utilisés avec un évent 

commun bouché. Si un fonctionnement sécuritaire 

de tous les appareils reliés à un évent commun et si 

la prévention des dégagements accidentels de gaz 

de combustion dans des zones habitées ne peuvent 

pas être assurés, un évent commun ne doit pas 

être mis en place et les appareils doivent être munis 

d’évents individuels séparés.

It is for this reason that, in addition to 

following proper vent sizing, construction and safety 

requirements from the National Fuel Gas Code, 

ANSI Z223.1 or in Canada, from the Natural Gas 

and Propane Installation Code (CSA B149.1) as 

well as all applicable local codes, it is required that 

installers provide some means to prevent operation 

with a blocked common vent. It is suggested that a 

blocked vent safety system be employed such that if 

the switch from one appliance trips due to excessive 

stack spill or back pressure indicating a blocked vent 

condition, that all appliances attached to the vent be 

locked out and prevented from operating. Note that 

the Mighty Stack is equipped with a blocked vent 

safety (pressure) switch, as shipped. However, this 

safety switch has only been designed and tested to 

be effective in installations where the Mighty Stack 

is vented separately and NOT common vented with 

other appliances. As an additional precaution, it is 

recommended that a Carbon Monoxide (CO) alarm be 

installed in all enclosed spaces containing combustion 

appliances. If assistance is required in determining 

how a blocked vent safety system should be connected 

to a LAARS product, please call Applications 

Engineering at the Rochester phone number on the 

back cover of this manual.

Refer to the installation and operating 

instructions on all appliances to be common vented 

for instructions, warnings, restrictions and safety 

requirements. If safe operation of all appliances 

connected to a common vent cannot be assured, 

including prevention of spillage of flue gases into 

living spaces, common venting should not be applied, 

and appliances should each be vented separately.

2.2.4  Category III Vent

When the Mighty Stack is vented with horizontal 

discharge, it must be installed per this installation 

manual and the venting system manufacturer’s 

installation instructions. The vent system must be 

sealed stainless steel, 

per Table 5.

Route the vent pipe to the heater as directly as 

possible. Seal all joints and provide adequate hangers 

as required in the venting system manufacturer’s 

installation instructions. Horizontal portions of the 

venting system must be supported to prevent sagging 

and may not have any low sections that could trap 

condensate.

The unit must not support the weight of the vent 

pipe. Horizontal runs must slope downwards not less 

than ¼ inch per foot (2 cm/m) from the unit to the vent 

terminal.

L’appareil ne doit pas supporter le poids de la 

gaine d’évent. Les parties horizontales doivent être 

installées avec une pente de 2 cm/m (1/4 inch par pied) 

descendant de l’appareil vers la sortie de l’évent.

Reference Table 1 for the size of the Category 

III vent system. Up to three elbows can be used with 

50 linear feet (15.2m) of pipe. Subtract 10 allowable 

linear feet (3.0m) for every additional elbow used.

2.3  Locating Vent & Combustion Air 

Terminals

2.3.1  Side Wall Vent Terminal

The appropriate Laars side wall vent terminal 

must be used, and is listed in the installation and 

operation manual.  The terminal provides a means of 

installing the vent piping through the building wall, 

and must be located in accordance with ANSI Z223.1/

NFPA 54 and applicable local codes.  In Canada, the 

installation must be in accordance with CSA B149.1 

and local applicable codes.  Consider the following 

when installing the terminal:

1.  Figure 3 

shows the requirements for mechanical 

vent terminal clearances for the U.S. and Canada.

2.  Locate the vent terminal so that vent gases cannot 

be drawn into air conditioning system inlets.

3.  Locate the vent terminal so that vent gases cannot 

enter the building through doors, windows, 

gravity inlets or other openings. Whenever 

possible, locations under windows or near doors 

should be avoided.

4.  Locate the vent terminal so that it cannot be 

blocked by snow. The installer may determine 

that a vent terminal must be higher than the 

minimum shown in codes, depending upon local 

conditions.

5.  Locate the terminal so the vent exhaust does 

not settle on building surfaces or other nearby 

objects. Vent products may damage such surfaces 

or objects.

6.  If the water heater or water heater uses ducted 

combustion air from an intake terminal located 

Summary of Contents for Mighty Stack MS-080

Page 1: ...r death Improper installation and or operation will void the warranty For indoor installations as an additional measure of safety Laars strongly recommends installation of suitable Carbon Monoxide det...

Page 2: ...16 4 4 Combined Water Heating potable and Space Heating 16 4 5 Freeze Protection 16 SECTION 5 Electrical Connections 5 1 Main Power 18 5 2 Field Wiring 18 SECTION 6 Operating Instructions 6 1 Filling...

Page 3: ...in this manual or the Laars Heating Systems warranty may be voided The installation must conform to the requirements of the local jurisdiction having authority and in the United States to the latest e...

Page 4: ...r concealed 1 4 Dimensions See Figure 1 1 5 Locating the Appliance The appliance should be located to provide clearances on all sides for maintenance and inspection It should not be located in an area...

Page 5: ...mensional Data Air and vent connections may be on top or back of the Mighty Stack and are field convertible Size A B C D in cm in cm in cm in cm 199 33 0 84 4 10 5 13 8 75 22 300 39 0 99 4 10 6 15 15...

Page 6: ...m 199 5 13 4 10 4 10 50 15 3 CA003101 CA003201 300 6 15 5 13 4 10 50 15 3 CA003102 CA003201 399 7 18 6 15 6 15 50 15 3 CA003103 CA003202 Table 1 Horizontal Vent Combustion Air Parameters Appliance Su...

Page 7: ...communicating with the outdoors or when communicating to the outdoors through vertical ducts each opening shall have a minimum free area of 1 square inch per 4000 Btu hr 5 5 square cm kW of total inp...

Page 8: ...dered Category III In the U S the National Fuel Gas Code ANSI Z223 1 or in Canada the Natural Gas and Propane Installation Code CSA B149 1 defines a Category I vent system and includes rules and table...

Page 9: ...living spaces common venting should not be applied and appliances should each be vented separately 2 2 4 Category III Vent When the Mighty Stack is vented with horizontal discharge it must be installe...

Page 10: ...non mechanical air supply Direct Vent Only 12 inches 30 cm inlet to building or the combustion air inlet Other Than Direct Vent 4 feet 1 2 m below or 36 inches 91 cm to any other appliance to side of...

Page 11: ...ith alarm and battery back up may be installed on the next adjacent floor level b In the event that the requirements of this subdivision cannot be met at the time of completion of installation the own...

Page 12: ...0 feet 3 0m and high enough above the roof line to prevent blockage from snow When the combustion air is taken from the roof the combustion air must terminate at least 12 30cm below the vent terminal...

Page 13: ...ventilateurs d t Fermer les registres des chemin es 4 Mettre l appareil inspect en marche Suivre les instructions d allumage R egler le thermostat de fa on continue 5 Faire fonctionner le br leur prin...

Page 14: ...Laars Heating Systems Page 14 Figure 4 Venting...

Page 15: ...upply is below sea level values 2 The maximum inlet gas pressure must not exceed 13 w c 3 2kPa The minimum inlet gas pressure is 5 in w c 1 2 kPa 3 Refer to Table 7 size supply 4 Run gas supply line i...

Page 16: ...high enough to prevent scaling but low enough to prevent tube erosion For extremely soft or hard water cupro nickel tubes are available Contact a Laars representative if you have questions or concerns...

Page 17: ...Mighty Stack Page 17 Figure 4 Suggested Plumbing Figure 5 Suggested Plumbing Three Units in first out last...

Page 18: ...ode Canadien de l lectricit 1 re partie Canadian Electrical Code Part 1 CSA C22 1 au Canada N utilisez pas les tuyauteries d eau ou de gaz pour mettre la terre les pi ces m talliques de la chaudi re d...

Page 19: ...Mighty Stack Page 19 Figure 7 Wiring Diagram ON OFF Water Heater...

Page 20: ...tches this 24V from the input 6 4 Sequence of Operation The pump time delay relay will receive a signal to initiate The pump terminals on the field wiring terminals strip will energize a pump Once the...

Page 21: ...mproper setup is not covered by the limited warranty 1 Using this manual make sure the installation is complete and fully in compliance with the instructions 2 Determine that the appliance and system...

Page 22: ...justing the air shutter Contact the Technical Services Department at number shown on back page The amount of derate will vary depending on heating value of the fuel and the elevation at the installati...

Page 23: ...functioning It is strongly recommended that a qualified service technician inspect the basic items listed below every year a Ignition control b Ignitor c Water temperature control d Automatic gas val...

Page 24: ...emove the mounting screws and remove the transformer Replace transformer in the reverse order 7 2 8 Flow Switch The Mighty Stack uses a paddle type flow switch to ensure that the unit has water flow b...

Page 25: ...ion of soot or corrosion on the outside of the heat exchanger can be easily removed Use a wire brush to remove loose soot and scale from the heat exchanger 9 NOTE While the heat exchanger is out of th...

Page 26: ...gnition If the gas supply pressure is proper and the gas valves are functioning properly then burners should be inspected There should be no distortion or perforations in the burners outside of the ac...

Page 27: ...utter Blower 2C5000 2C5000 2C5000 20 Assembly Filter Housing 40L3900 40L3900 40L3900 Assembly Removeable Filter 40L3800 40L3800 40L3800 Media Filter R2073200 R2073200 R2073200 21 Hose Duct Flexible 4...

Page 28: ...r Copper R2C4100 R3C4100 R4C4100 Assembly Tube Heat Exchanger Cupro Nickel R2C4120 R3C4120 R4C4120 2 Header Inlet Outlet 2F4122 2F4122 2F4122 3 Header Return 2C4103 2C4103 2C4103 4 Chamber Header Heat...

Page 29: ...0 E2056300 11 Block Terminal Double Row 16 Position E2327500 E2327500 E2327500 12 Jumper Terminal Block E0102000 E0102000 E0102000 13 Label Terminal Control Contacts H2339100 H2339100 H2339100 14 Harn...

Page 30: ...Laars Heating Systems Page 30 Figure 9 Combustion Chamber Components...

Page 31: ...Mighty Stack Page 31 Figure 10 Jacket Components...

Page 32: ...Laars Heating Systems Page 32 Figure 11 Heat Exchanger Components...

Page 33: ...Mighty Stack Page 33 Figure 12 Gas Train Components...

Page 34: ...Laars Heating Systems Page 34 Figure 13 Control Panel Components...

Page 35: ...Mighty Stack Page 35 Figure 14 Pump Assembly Components...

Page 36: ...603 335 6300 Fax 603 335 3355 1869 Sismet Road Mississauga Ontario Canada L4W 1W8 905 238 0100 Fax 905 366 0130 www Laars com Litho in U S A Laars Heating Systems 1110 Document 2155 Dimensions and sp...

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