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Laars Heating Systems

Page 8

2.1.2  Intake Combustion Air

The combustion air can be ducted through the 

wall, or through the roof. When taken from the wall, it 

must be taken from out-of-doors by means of the Laars 

horizontal wall terminal (see Table 1

). When taken 

from the roof, a field-supplied rain cap or an elbow 

arrangement must be used to prevent entry of rain 

water (

see Figure 2).

  Use single-wall galvanized pipe, per Table 

4,

 for the combustion air intake (see Table 1 for 

appropriate size). Route the intake to the heater as 

directly as possible. Seal all joints with tape. Provide 

adequate hangers. The unit must not support the 

weight of the combustion air intake pipe. Maximum 

linear pipe length allowed is 50 feet (15.2m). Three 

elbows have been calculated into the 50-foot (15.2m) 

linear run. Subtract 10 allowable linear feet (3.0m) for 

every additional elbow used (see Table 1

). When fewer 

than 3 elbows are used, the maximum linear pipe 

length allowed is still 50 feet (15.2m).

Term

Description

Pipe

Single-wall galvanized steel pipe, 24 gauge 

minimum (either insulated or non-insulated)

Joint Sealing Permanent duct tape or aluminum tape

Table 4. Required Combustion Air Piping Material.

The connection for the intake air pipe is on the 

filter box. The Mighty Stack appliances may have 

venting and combustion air ducting attached to the top 

or the back. They are shipped with the connections 

at the top. For attaching either or both pipes to the 

back, the mounting flanges are reversible by removing 

the mounting screws and orienting the flanges in the 

desired position. Replace the screws after positioning 

flanges. Run a bead of silicone around the collar and 

slide the pipe over the collar. Secure with sheet metal 

screws.

In addition to air needed for combustion, air 

shall also be supplied for ventilation, including all air 

required for comfort and proper working conditions 

for personnel. The Mighty Stack loses less than 1 

percent of its input rating to the room, but other heat 

sources may be present.

2.2  Venting

2.2.1  Vent Categories

Depending upon desired Mighty Stack venting, 

it may be considered a Category I or a Category III 

appliance. In general, a vertical vent system will be 

a Category I system. However, in rare instances, a 

Mighty Stack’s vertical vent system may be considered 

Category III. In the U.S., the National Fuel Gas Code 

(ANSI Z223.1), or in Canada the Natural Gas and 

Propane Installation Code (CSA B149.1), defines a 

Category I vent system, and includes rules and tables 

to size these vent systems. If the Mighty Stack’s 

vertical vent system does not satisfy the criteria for 

Category I venting, it must be vented as a Category III 

system.

All Mighty Stack vent systems which discharge 

horizontally (without the use of a power venter) are 

considered Category III vent systems.

2.2.2  Category I Vent

When vented as a Category I appliance, the 

vent system must conform to the National Fuel Gas 

Code (ANSI Z223.1-Latest Edition) in the U.S., or in 

Canada, to the Natural Gas and Propane Installation 

Code (CSA B149.1 latest edition). The vent system 

must be sized and installed for a Category I Fan-

Assisted Appliance.

If chimney height is greater than 25 feet (7.6m), 

or if multiple units are vented into the same vertical 

vent, a barometric damper must be installed on each 

appliance, such that the flue draft does not exceed 

(negative) 0.1 in. w.c.

If using a power venter for any type of Category 

I venting, the draft should be set between (negative) 

0.01 and 0.05 in. w.c.

2.2.3  Common Venting Systems

Mighty Stack units are Category I fan-assisted 

when vented vertically and adhering to all applicable 

codes. Mighty Stack units are not allowed to be 

vented into a common horizontal vent system, unless 

a properly sized vent fan is used, and the common 

vent system is properly designed by the vent fan 

manufacturer or a qualified engineer. When common 

venting Mighty Stack fan-assisted unit with other 

appliances through one shared vertical duct called a 

“common vent”, special care must be taken by the 

installer to ensure safe operation. In the event that 

the common vent is blocked, it is possible, especially 

for fan-assisted devices, to vent backwards through 

non-operating appliances sharing the vent, allowing 

combustion products to infiltrate occupied spaces. 

If the appliances are allowed to operate in this 

condition, serious injury or death may occur.

 WARNING

Operation of appliances with a blocked common 

vent may lead to serious injury or death. Safety

devices must be implemented to prevent blocked 

common vent operation. If safe operation of all

appliances connected to a common vent cannot 

be assured, including prevention of spillage of flue 

gasses into living spaces, common venting should 

not be applied, and appliances should each be 

vented separately.

Summary of Contents for Mighty Stack MS-080

Page 1: ...r death Improper installation and or operation will void the warranty For indoor installations as an additional measure of safety Laars strongly recommends installation of suitable Carbon Monoxide det...

Page 2: ...16 4 4 Combined Water Heating potable and Space Heating 16 4 5 Freeze Protection 16 SECTION 5 Electrical Connections 5 1 Main Power 18 5 2 Field Wiring 18 SECTION 6 Operating Instructions 6 1 Filling...

Page 3: ...in this manual or the Laars Heating Systems warranty may be voided The installation must conform to the requirements of the local jurisdiction having authority and in the United States to the latest e...

Page 4: ...r concealed 1 4 Dimensions See Figure 1 1 5 Locating the Appliance The appliance should be located to provide clearances on all sides for maintenance and inspection It should not be located in an area...

Page 5: ...mensional Data Air and vent connections may be on top or back of the Mighty Stack and are field convertible Size A B C D in cm in cm in cm in cm 199 33 0 84 4 10 5 13 8 75 22 300 39 0 99 4 10 6 15 15...

Page 6: ...m 199 5 13 4 10 4 10 50 15 3 CA003101 CA003201 300 6 15 5 13 4 10 50 15 3 CA003102 CA003201 399 7 18 6 15 6 15 50 15 3 CA003103 CA003202 Table 1 Horizontal Vent Combustion Air Parameters Appliance Su...

Page 7: ...communicating with the outdoors or when communicating to the outdoors through vertical ducts each opening shall have a minimum free area of 1 square inch per 4000 Btu hr 5 5 square cm kW of total inp...

Page 8: ...dered Category III In the U S the National Fuel Gas Code ANSI Z223 1 or in Canada the Natural Gas and Propane Installation Code CSA B149 1 defines a Category I vent system and includes rules and table...

Page 9: ...living spaces common venting should not be applied and appliances should each be vented separately 2 2 4 Category III Vent When the Mighty Stack is vented with horizontal discharge it must be installe...

Page 10: ...non mechanical air supply Direct Vent Only 12 inches 30 cm inlet to building or the combustion air inlet Other Than Direct Vent 4 feet 1 2 m below or 36 inches 91 cm to any other appliance to side of...

Page 11: ...ith alarm and battery back up may be installed on the next adjacent floor level b In the event that the requirements of this subdivision cannot be met at the time of completion of installation the own...

Page 12: ...0 feet 3 0m and high enough above the roof line to prevent blockage from snow When the combustion air is taken from the roof the combustion air must terminate at least 12 30cm below the vent terminal...

Page 13: ...ventilateurs d t Fermer les registres des chemin es 4 Mettre l appareil inspect en marche Suivre les instructions d allumage R egler le thermostat de fa on continue 5 Faire fonctionner le br leur prin...

Page 14: ...Laars Heating Systems Page 14 Figure 4 Venting...

Page 15: ...upply is below sea level values 2 The maximum inlet gas pressure must not exceed 13 w c 3 2kPa The minimum inlet gas pressure is 5 in w c 1 2 kPa 3 Refer to Table 7 size supply 4 Run gas supply line i...

Page 16: ...high enough to prevent scaling but low enough to prevent tube erosion For extremely soft or hard water cupro nickel tubes are available Contact a Laars representative if you have questions or concerns...

Page 17: ...Mighty Stack Page 17 Figure 4 Suggested Plumbing Figure 5 Suggested Plumbing Three Units in first out last...

Page 18: ...ode Canadien de l lectricit 1 re partie Canadian Electrical Code Part 1 CSA C22 1 au Canada N utilisez pas les tuyauteries d eau ou de gaz pour mettre la terre les pi ces m talliques de la chaudi re d...

Page 19: ...Mighty Stack Page 19 Figure 7 Wiring Diagram ON OFF Water Heater...

Page 20: ...tches this 24V from the input 6 4 Sequence of Operation The pump time delay relay will receive a signal to initiate The pump terminals on the field wiring terminals strip will energize a pump Once the...

Page 21: ...mproper setup is not covered by the limited warranty 1 Using this manual make sure the installation is complete and fully in compliance with the instructions 2 Determine that the appliance and system...

Page 22: ...justing the air shutter Contact the Technical Services Department at number shown on back page The amount of derate will vary depending on heating value of the fuel and the elevation at the installati...

Page 23: ...functioning It is strongly recommended that a qualified service technician inspect the basic items listed below every year a Ignition control b Ignitor c Water temperature control d Automatic gas val...

Page 24: ...emove the mounting screws and remove the transformer Replace transformer in the reverse order 7 2 8 Flow Switch The Mighty Stack uses a paddle type flow switch to ensure that the unit has water flow b...

Page 25: ...ion of soot or corrosion on the outside of the heat exchanger can be easily removed Use a wire brush to remove loose soot and scale from the heat exchanger 9 NOTE While the heat exchanger is out of th...

Page 26: ...gnition If the gas supply pressure is proper and the gas valves are functioning properly then burners should be inspected There should be no distortion or perforations in the burners outside of the ac...

Page 27: ...utter Blower 2C5000 2C5000 2C5000 20 Assembly Filter Housing 40L3900 40L3900 40L3900 Assembly Removeable Filter 40L3800 40L3800 40L3800 Media Filter R2073200 R2073200 R2073200 21 Hose Duct Flexible 4...

Page 28: ...r Copper R2C4100 R3C4100 R4C4100 Assembly Tube Heat Exchanger Cupro Nickel R2C4120 R3C4120 R4C4120 2 Header Inlet Outlet 2F4122 2F4122 2F4122 3 Header Return 2C4103 2C4103 2C4103 4 Chamber Header Heat...

Page 29: ...0 E2056300 11 Block Terminal Double Row 16 Position E2327500 E2327500 E2327500 12 Jumper Terminal Block E0102000 E0102000 E0102000 13 Label Terminal Control Contacts H2339100 H2339100 H2339100 14 Harn...

Page 30: ...Laars Heating Systems Page 30 Figure 9 Combustion Chamber Components...

Page 31: ...Mighty Stack Page 31 Figure 10 Jacket Components...

Page 32: ...Laars Heating Systems Page 32 Figure 11 Heat Exchanger Components...

Page 33: ...Mighty Stack Page 33 Figure 12 Gas Train Components...

Page 34: ...Laars Heating Systems Page 34 Figure 13 Control Panel Components...

Page 35: ...Mighty Stack Page 35 Figure 14 Pump Assembly Components...

Page 36: ...603 335 6300 Fax 603 335 3355 1869 Sismet Road Mississauga Ontario Canada L4W 1W8 905 238 0100 Fax 905 366 0130 www Laars com Litho in U S A Laars Heating Systems 1110 Document 2155 Dimensions and sp...

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