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9600 HWG Water Heater

Page 5

If a 4" pipe size is used to permit longer vent

runs the installer must supply 4" hubless couplings (2)

and 3 x 4 bushings (2) to adapt to the unit fittings. 4"

inlet and exhaust screens are provided for installation

in contractor provided 4" coupling and elbow

terminations.

NOTE:

 It is required that a minimum separation

of 18" be maintained between the intake and exhaust

terminals and that both terminals be installed on the

same wall of the building. The intake terminal must

not be installed above the exhaust terminal since this

would tend to pull exhaust gases back into the intake

(see Figures 2 and 3).

2.3 Locating Vent Openings on Outside Wall

1.

Exhaust terminal location.

The exhaust terminal fitting requires a 4" (10cm)

diameter hole through the outside wall. The

center line of this opening must be at least 18"

(46cm) above grade and at least 14" (35.6cm)

from any other building opening such as doors,

windows, etc.

Vent opening should be well away from

shrubbery or other obstructions that would block

or restrict the exhaust.

Whenever possible, locations under windows or

near doors should be avoided. Steaming at the

flue terminal is a normal occurrence. This should

be considered when deciding flue terminal

position.

2.

Intake terminal location.

The intake terminal requires a separate 4"

(10cm) diameter hole to install the intake fitting.

The center line of the hole should be at least 16"

(41cm) above grade outdoors and 18" (46cm)

away from the exhaust outlet. The intake should

never be located above the exhaust terminal.

3.

Intake and exhaust location for multiple unit

installation. For the installations of multiple

units, refer to Figure 4 for intake and exhaust

terminal locations.

2.4 Locating Unit for Proper Vent Height

The vent locations you select must permit direct

pipe runs to the terminal from the boiler. Since the

9600 HWG Water Heater is designed to drain any

water that collects in the vent, it is important that you

do not build any traps or low points into the vent

where water could collect and restrict the vent. It is

recommended that 1/4" per foot of vent be built into

the vent system to direct any water in the vent back

toward the boiler. Note that standard DWV elbows

have a built in allowance for the required 1/4" per foot

pitch.

2.5 Locating Unit with Respect to Ventilation

While the 9600 HWG Water Heater requires no

indoor air for combustion, adequate airflow around

the unit must be provided for proper cooling of

electrical components.

Figure 4. Multiple units minimum vent terminal
separation.

EXHAUST

INTAKE

Exhaust

Terminal

Figure 3. Alternate vent terminal installations.

NOTE:

 If flue passes through a flat

roof with parapet walls exhaust terminal
level must be above the level of the wall.
If flue passes through a sloped or
peaked roof it is not necessary to locate
it to conform with location requirements
for conventional chimneys.

Typical Soil Pipe

Flashing Acceptable

Intake

Terminal

18"

Min.

Roof terminals for air

intake must prevent

entry of rain water.

2.6 Locating Unit with Respect to

Storage Tanks

For the best results the 9600 HWG Water Heater

should be located within 10 feet of the storage tanks.

If the unit must be installed with longer piping

runs, then the larger diameter tubing must be used.

Calculate the necessary pipe size for your installation

(see Table 2).

SECTION 3.
Installation

3.1 Installing Vent Piping Terminal

The water heater is provided with intake and

exhaust terminals for use with 3" diameter plastic

pipe.

The installer is responsible for obtaining the vent

pipe and fittings. The maximum combined length of

the intake and exhaust pipe and maximum number of

elbows are determined by using the guidelines on Page

4.

Summary of Contents for 9600 HWG

Page 1: ...service technician qualified in hot water boiler installation and maintenance Improper installation and or operation could create carbon monoxide gas in flue gases which could cause serious injury pro...

Page 2: ...ide Wall 5 2 4 Locating Unit for Proper Vent Height 5 2 5 Locating Unit with Respect to Ventilation 5 2 6 Locating Unit with Respect to Storage Tanks 5 SECTION 3 Installation 3 1 Installing Vent Pipin...

Page 3: ...rements take precedence over the general instructions contained herein All electrical wiring is to be done in accordance with local codes or in the absence of local codes with 1 the National Electrica...

Page 4: ...y AGA CGA for installation on combustible flooring in basements in closets utility rooms or alcoves It must not be installed on carpeting The location for the unit should be chosen with regard to the...

Page 5: ...vent locations you select must permit direct pipe runs to the terminal from the boiler Since the 9600 HWG Water Heater is designed to drain any water that collects in the vent it is important that yo...

Page 6: ...Install a shut off valve in the piping between the thermometer fitting and the tank The following steps are recommended for vent installation 1 Obtain the necessary 3 or 4 diameter plastic piping and...

Page 7: ...ntains a minimum of 10 psi static pressure If water hardness is greater than 10 grains a water soft ening or particle suspension device must be installed be fore the heater or warranty will be void Co...

Page 8: ...Page 8 LAARS Heating Systems Figure 7 Two temperature system Figure 6 Single 9600 HWG Storage Tank...

Page 9: ...9600 HWG Water Heater Page 9 Figure 8 Multiple 9600 HWG s storage tanks...

Page 10: ...t attempt because of air contained in gas lines In this case blower will stop after 5 minutes Should this happen turn off main switch Wait five minutes and turn on switch again If burner fails three t...

Page 11: ...s or hose see Figure 9 3 The pressure relief valve should be operated manually at least once a year To do this place a suitable container under the relief valve drain pipe The discharge from this valv...

Page 12: ...tall new O ring valve top and replace valve top on valve and install and tighten screws 6 Restore pressure to water heater bleed air from the petcock on the valve and restart water heater 7 Replace ac...

Page 13: ...heater for the space heating application shall be suitable for use with potable water Toxic chemicals such as used for boiler treatment shall not be introduced into the potable water used for space h...

Page 14: ...Defective low limit operating control safety limit or system differential pressure switch 2 Jump control wires one control at a time to identify open circuit in control no continuity FOR DIAGNOSIS ONL...

Page 15: ...ge 15 Figure 16 Wiring diagram Caution Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify Proper Operation After Servicing F...

Page 16: ...Page 16 LAARS Heating Systems Figure 18 Lighting and shutdown procedures...

Page 17: ...nstallation manual Set regulator for maximum run pressure of 9 3 Remove blower and inspect flame holder burner for hole 4 Check that the blower flanges and gas piping are sealed 6 4 Occasional Lockout...

Page 18: ...310 Blower Assembly HWG 250 2400 086 Combustion Coil Assembly 9 2400 082 Flame Holder 7 2400 308 Flame Holder HWG 250 2400 286 Ignitor 2400 088 Capacitor Motor Starter 2400 224 Control Board 2400 014...

Page 19: ...9600 HWG Water Heater Page 19...

Page 20: ...vice Advisors 20 Industrial Way Rochester NH 03867 603 335 6300 Fax 603 335 3355 Applications Engineering 1869 Sismet Road Mississauga Ontario Canada L4W 1W8 905 238 0100 Fax 905 366 0130 www Laars co...

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