KYMCO MAXXER 375 Owner'S Manual Download Page 87

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KYMCO USA LIMITED WARRANTY

Summary of Contents for MAXXER 375

Page 1: ...move this Owner s Manual from the ATV per the agreement guidelines of the U S Consumer Product Safety Commission Read this manual carefully before operating the ATV as it contains important safety inf...

Page 2: ...5 Stan Perkins Road Spartanburg SC 29307 Telephone 864 327 4744 FAX 864 327 4745 Prepared July 2009 T200 LB70AA A5...

Page 3: ...al by the following icons and notations WARNING CAUTION NO NO NO NO NOTE TE TE TE TE The SAFETY ALERT symbol with the exclamation point in the triangle means ATTENTION BE ALERT YOUR SAFETY CAN BE AFFE...

Page 4: ...Record the key number in the box above Record the Vehicle Identification Number 2 and Engine Serial Number 3 in the boxes above for future reference to assist you in ordering parts from your authoriz...

Page 5: ...d your family to operate it in a responsible manner Before riding your ATV you should Learn and adhere to all local and state off road riding laws Respect your ATV and its capabilities and limitations...

Page 6: ...old Start 60 Gas Vent Hoses 60 Carburetor Float Bowl Drain 61 Oil Level Dipstick 61 Seat Latch 61 Safety Flag Bracket 62 Rack Loading Front and Rear 62 Trailering and Towing 62 Transporting the ATV 63...

Page 7: ...er the top of any hill at high speed AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE Always follow proper procedures for going down hills and for braking on hills as described in this manual Check...

Page 8: ...sure there are no obstacles or people behind you when you operate the ATV in reverse When it is safe to proceed in reverse go slowly Avoid turning at sharp angles in reverse Always use the size and t...

Page 9: ...to be observed carefully because not all children have the strength size skills or judgment to operate an ATV safely Never carry a passenger on an ATV Carrying a passenger may upset the balance of the...

Page 10: ...hazard that could result in serious injury or death EPA SVIA LABELS 3 EPA LABEL 3 2 MANUFACTURING ORIGIN LABEL 2 1 SVIA CERTIFICATION LABEL 1 4 EPA HANGTAG Front of ATV frame 5 LABEL LOCATIONS 1 1 1...

Page 11: ...ed with hangtags and several labels containing important safety information Any one who rides the ATV should read and understand this information before riding the ATV The labels should be considered...

Page 12: ...8 Indicates a potential hazard that could result in serious injury or death 1 1 1 1 1 3 3 3 3 3 2 2 2 2 2 WARNING LABELS 1 1 1 1 1 2 2 2 2 2 3 3 3 3 3...

Page 13: ...9 Indicates a potential hazard that could result in serious injury or death WARNING LABELS 4 4 4 4 4 5 5 5 5 5 4 4 4 4 4 5 5 5 5 5...

Page 14: ...t Latch 7 Storage Compartment 8 Override Button 9 Foot rear Brake Pedal AT Brake Lever Lock parking AK Ignition Switch AL Shift Lever AM Throttle Limiter AN Throttle Lever AO Aluminum Wheel AP Taillig...

Page 15: ...RD Allowing anyone under 16 years of age to operate this ATV WHAT CAN HAPPEN Use of anATV by children can lead to severe injury or death of the child Children under 16 years of age may lack the skills...

Page 16: ...in your inability to control the ATV HOW TO AVOID THIS HAZARD Never operate your ATV on any paved surfaces including sidewalks driveways parking lots and streets POTENTIAL HAZARD Operating your ATV on...

Page 17: ...vent of an accident HOW TO AVOID THIS HAZARD Always wear an approved helmet that fits properly You should also wear Eye protection goggles or helmet face shield Gloves Boots Long sleeved shirt riding...

Page 18: ...HAT CAN HAPPEN Attempting wheelies jumps and other stunts increases the chance of an accident including a rollover when riding your ATV HOW TO AVOID THIS HAZARD Never attempt stunts such as wheelies o...

Page 19: ...PEN When riding on unfamiliar terrain you may come upon hidden rocks bumps or holes without enough time to react This could result in the ATV overturning or you losing control of the ATV HOW TO AVOID...

Page 20: ...d in this Owner s Manual Practice turning at slow speeds before attempting to turn at faster speeds Do not turn your ATV at excessive speeds POTENTIAL HAZARD Operating your ATV on steep hills WHAT CAN...

Page 21: ...AVOID THIS HAZARD Always follow proper procedures for climbing hills as described in this Owner s Manual Always check the terrain carefully before you start up any hill Never climb hills with slipper...

Page 22: ...one side Go straight down the hill whenever possible POTENTIAL HAZARD Improperly crossing hills or turning on hills while riding your ATV WHAT CAN HAPPEN Improperly crossing hills or turning on hills...

Page 23: ...olling backwards When the ATV comes to a full stop engage the brake lever lock parking brake and dismount the ATV on the uphill side or to the side pointed uphill Turn the ATV around so it faces downh...

Page 24: ...owing water WHAT CAN HAPPEN YourATV s tires may float causing loss of traction and loss of control which could lead to an accident Water can also reduce the stopping capability of your ATV s braking s...

Page 25: ...modify your ATV or install accessories that are not specifically designed for your ATV All parts and accessories added to this ATV should be genuine KYMCO ATV components designed for use on your ATV...

Page 26: ...P A S S and what it stands for will help you have a safe enjoyable ride every time you go out to enjoy your ATV SAFE RIDING CL SAFE RIDING CL SAFE RIDING CL SAFE RIDING CL SAFE RIDING CLO O O O OTHIN...

Page 27: ...our helmet get a new one immedi ately Your helmet may not protect your head from injury if it has cracks fissures or other damage to its outside or to the core padding and liner which are designed to...

Page 28: ...is to take steps to ensure that your ATV is properly maintained so you can avoid equipment failure or a hazard ous situation You need to check the following items on your ATV before every ride 1 Brak...

Page 29: ...properly Check 1 Tire pressure 2 Tire surface tread and sidewall Check 1 Forward 2 Neutral 3 Reverse While checking yourATV s tire pressure inspect the tread and the sidewalls of the tires for cracks...

Page 30: ...Don t forget to check for fluid leaks around the ATV Watch the overheat indicator on the dash to ensure the engine coolant level is adequate Check 1 Gas 2 Oil 3 Fluid leaks CHASSIS CHASSIS CHASSIS CH...

Page 31: ...t your I D in your pocket before you ride Without it you are anonymous CELL CELL CELL CELL CELLULAR ULAR ULAR ULAR ULAR TELEPHONE TELEPHONE TELEPHONE TELEPHONE TELEPHONE Itmaybenecessarytomakeanurgent...

Page 32: ...to the level of active riding These are your basic maneuvers Mounting the ATV Starting the Engine Starting a Cold Engine Braking Stopping Shifting Parking Dismounting the ATV MOUNTING THE ATV Use car...

Page 33: ...oes not start at this point pump the primer lever 1 1 1 1 1 three more times and press the starter button for eight seconds 1 Turn off all electrical accessories hand warmers lights etc then rotate th...

Page 34: ...ause overheating of the brake fluid and premature brake pad wear which can cause un expected loss of braking ability Use only KYMCO approved brake fluid Never substitute or mix different types or grad...

Page 35: ...the engine using the engine stop switch 3 Turn off the ignition switch PARKING Parking your ATV involves the same guidelines as braking as well as the following guidelines 4 Always try to park yourATV...

Page 36: ...ion into gear 4 Release the brake lever slowly and apply the throttle LEANING WEIGHT SHIFT AND BALANCE When you turn your ATV the goal is to move forward and slide over to the side of the seat that is...

Page 37: ...the inside of the turn 3 Gradually increase your speed as you come out of the turn 1 Ease off the throttle as you approach the turn to slow down 2 Use the principles of leaning weight shifting and ba...

Page 38: ...rns 1 Ease off the throttle as you approach the turn to slow down 2 Turn the handlebars shift your weight and balance at the same time as you enter the turn use the principles of lean ing weight shift...

Page 39: ...nd shift the trans mission into neutral 2 Shut off the ATV s engine 3 Keep your body weight shifted forward 4 Dismount the ATV on the uphill side 5 If you are to the left of the ATV turn the handlebar...

Page 40: ...Lean as far forward as possible For steeper hills lift slightly off of the ATV s seat stand and lean forward 3 If you lose speed quickly shift to a lower gear on an ATV with a manual transmission or...

Page 41: ...NG TRAVERSING HILLS Sidehilling requires advanced ATV riding skills as the terrain can be difficult and unpredictable Whether your skills are ad vanced or not try to avoid this kind of riding If you r...

Page 42: ...u swerve to maintain better control of your ATV If you are in a situation where you feel you must swerve your ATV use this riding method 1 Ease off the throttle as you approach the obstacle 2 Turn the...

Page 43: ...the same time obstacles 1 Keep the ATV s speed very low less than 5 MPH 2 Approach the obstacle head on 3 Lift up slightly off the seat 4 Keep your weight on the footrests 5 Apply a slight amount of t...

Page 44: ...rakes until you are out of the skid 3 Shift your weight forward Sometimes your ATV may not respond and will go straight ahead in stead turning 1 Slow down and move forward on the seat 2 Lean to the in...

Page 45: ...be dangerous and should be avoided However if you must cross a road follow these guidelines 1 Before crossing stop completely on the shoulder of the road 2 Check both directions for oncoming traffic 3...

Page 46: ...s 5 Pay attention to how your ATV responds to steering and brak ing on the type of terrain you will encounter on your trail ride NOTE After riding through water mud snow or slush it is important to dr...

Page 47: ...it has a major problem with the brakes tires or engine 1 Never 2 Sometimes 3 Often 1 Never 2 Sometimes 3 Often 7 Do you thrive on the adrenaline rush you get from speeding and dangerous situations 8 D...

Page 48: ...can be constructed and excava tions dug in a short period of time Weather climate and de velopment take their toll as well as erosion and other changes that can affect your ATV s ability to ride smoot...

Page 49: ...way to protect yourself your ATV and the environment Outsloped trails trails that slant to allow rain to run off make trail riding more challenging To ride on outsloped trails keep your weight shifte...

Page 50: ...encounter other ATVs motorcycles bicycles or large motor vehicles on roads and trails Respect the presence of automobiles and other ve hicles if you re crossing roads or riding in public areas Take st...

Page 51: ...argo at home The combined weight limit including you and your trailer s tongue weight is a specific amount so consult the ATV Load Capacity Ratings Chart and adjust your load accordingly SOUND JUDGMEN...

Page 52: ...ted load capacity of your ATV as noted in this Owner s Manual Cargo should be properly distributed and securely attached To aid in controlling your ATV reduce speed when carrying cargo or pulling a tr...

Page 53: ...minimize the effects of even one antihistamine tablet so use extreme care if you need to take medications before you plan to ride your ATV Illegal drugs not only inhibit your judgment and ability to r...

Page 54: ...ovincialoff roadlaws Beforestart ing a ride make sure that you can legally ride in the proposed area Be a good off road citizen Illegal or irresponsible riding will cause authorities and landowners to...

Page 55: ...own an ATV or who have prior riding experience may not have the foundation of a formal training course that would have educated them about safe ATV operation As the vehicle owner it is your responsibi...

Page 56: ...end that all ATV operators ride the appropriately sized ATV for their age SUPERVISION ATV RIDER AGE GUIDELINES Age Years Engine Size cc Speed Limitations MPH 6 to 11 Up to 70 10 Governed 15 Maximum 12...

Page 57: ...tand the entire Owner s Manual before operating your KYMCO ATV to ensure safe and proper use Always oper ate your ATV within your level of skill and current terrain conditions At the time of publicati...

Page 58: ...ront 23 x 8 12 Tire Size Rear 23 x 10 12 Tire Inflation Pressure 0 4 kg cm2 5 7 psi Specifications subject to change without notice MISCELLANEOUS MISCELLANEOUS MISCELLANEOUS MISCELLANEOUS MISCELLANEOU...

Page 59: ...The key cannot be removed in this position LIGHTS position The ignition circuit is complete the engine can start and run and the headlights and taillight are lit The key cannot be re moved in this pos...

Page 60: ...ngine is not running LOW range HIGH range Neutral Reverse SHIFTING ThisKYMCOATVisequippedwithanautomatic dual rangetrans mission with reverse capability To shift yourATV into the different drive modes...

Page 61: ...the front brakes squeeze the lever towards the handlebar grip To engage or release the parking brake brake lever lock use the following procedure Left Hand Brake Lever The left hand brake mounted on...

Page 62: ...Stop Switch is OFF NOTE Your ATV has a safety feature which prevents starting when the transmission is not in neutral Reverse Override Button Pressing the reverse override button 4 when the ATV is in...

Page 63: ...nd km h NOTE Depress and hold the Adjust Set Button 1 1 1 1 1 and the Mode Button 2 2 2 2 2 simultaneously for three seconds to activate the gauge set ting functions Approximately ten seconds after re...

Page 64: ...ro NOTE Power for the clock memory is supplied through the 15 amp accessory fuse the gauge verifies when the ATV s ignition is turned ON If the clock loses its memory power supply failed fuse etc the...

Page 65: ...ick There is a dip stick on the left side of the engine for checking the engine oil level To check the oil level use the procedure listed on this page Dipstick L F NOTE The ATV should be parked on lev...

Page 66: ...the trailer s capacity NEVER EXCEED ANY OF THE ATV S WEIGHT RESTRICTIONS Trailer Tongue Weight is the downward force exerted on the hitch by the trailer coupler when the trailer is fully loaded and t...

Page 67: ...ne The recommended oil viscosity is SAE 5W 30 Ambient temperature should determine the correct weight of oil See the viscosity chart below or consult an authorized KYMCO ATV dealer for guidance GENERA...

Page 68: ...r any open flames or with the engine running or hot DO NOT SMOKE while filling the gas tank Since gasoline expands as its temperature increases the gas tank on your ATV should only be filled to its ra...

Page 69: ...NG EFFECTIVENESS Braking distance will be greater until brake pads are properly bedded in TO PROPERLY BED IN THE BRAKES USE FOLLOW ING PROCEDURE Choose an area sufficient to safely accelerate your ATV...

Page 70: ...on of any component of your ATV DO NOT OPER ATE THE ATV Take your ATV to an authorized KYMCO ATV dealer for inspection and adjustment or repair If you do not feel qualified to perform any of the maint...

Page 71: ...67 GENERAL MAINTENANCE...

Page 72: ...icate the ends of the cables periodically with a quality cable lubricant Engine Transmission Oil and Filter NOTE High engine RPM low vehicle speed or heavy load will raise engine temperature Decreasin...

Page 73: ...in from the filter completely 5 Using an oil filter wrench and a ratchet handle or a socket or box end wrench remove the old oil filter and dispose of it prop erly Do not reuse the removed oil filter...

Page 74: ...If found take your ATV to an authorized KYMCO ATV dealer for servicing Be sure to inspect the hydraulic brake system before every ATV ride Always maintain brakes and the brake fluid according to the M...

Page 75: ...1 Squeeze the right hand brake lever two or three times 2 Depress and hold the brake lever lock 3 Attempt to push the ATV Right front hand brake lever Parking brake lever lock Be sure to inspect the r...

Page 76: ...nd tighten the lug nuts to 40 ft lb 3 If the thickness of the pads is less than 1 0 mm 0 039 in take your ATV to a KYMCO ATV dealer to have brake pads replaced Brake Hoses Carefully inspect the hydrau...

Page 77: ...odic maintenance you are responsible to arrange and pay for this service Battery service must be performed in an area free of any sparks open flame cigarettes or any other flame Always wear safety gla...

Page 78: ...ious damage to the elec trical system 3 Use a wire brush to clean the battery posts and cable ends removing all corrosive buildup Replace any damaged cables 4 Use a multimeter to test the battery volt...

Page 79: ...plug should be tight ened 1 8 1 4 turn once the washer contacts the cylinder head ENGINE IDLE SPEED ADJUSTMENT To properly adjust the engine idle speed on your ATV a ta chometer is required If you do...

Page 80: ...uately sized wash pan with a nonflammable solvent and wash the element clean of debris 4 Squeeze the element by pressing it between the palms of both hands to remove excess solvent Do not twist or rin...

Page 81: ...rvicedbyanauthorizedKYMCO ATV dealer 1 Place your ATV on a level surface 2 Remove the drain bolt from the cover to allow fluid to drain out 3 Shift the range lever to the neutral position then start t...

Page 82: ...uts in a crisscross pattern to 40 ft lb of torque 8 Remove the jack Tubeless Tire Repair Should a leak or flat tire occur due to a puncture the tire may be repaired using a plug type repair If the dam...

Page 83: ...mark on the aiming surface 7 Adjust each headlight until you achieve the correct aim by turning the necessary adjuster clockwise or counterclock wise see image on following page To replace your ATV s...

Page 84: ...front of the steering post under the electrical access panel If there is any type of electrical system failure always check the fuses first Always replace a failed fuse with a fuse of the same type a...

Page 85: ...a damp cloth and allow to the seat s surface to dry 2 Clean your ATV thoroughly by washing dirt oil grass and other debris from the entire vehicle Allow the ATV to dry thor oughly DO NOT get water int...

Page 86: ...AGE 6 Inspect the front and rear brake systems Verify the good condi tion of the brake fluid pads and the controls 7 Verify the proper operation and adjustment of all controls head lights taillight br...

Page 87: ...83 KYMCO USA LIMITED WARRANTY...

Page 88: ...ery ignition settings and exhaust system design This system also includes a secondary air supply system and a catalyzer in the exhaust system Noise Exhaust Emission Control System The engine intake an...

Page 89: ...85 EPA EMISSION WARRANTY...

Page 90: ...86 MAINTENANCE RECORD DATE MILEAGE SERVICE PERFORMED NOTES...

Page 91: ...87 MAINTENANCE RECORD DATE MILEAGE SERVICE PERFORMED NOTES...

Page 92: ...ricant Inspecting Changing 69 Lubrication Front Differential Rear Drive 64 Lubrication General 68 Maintenance General 66 MAINTENANCE RECORD 86 87 Maintenance Schedule 67 Mounting the ATV 28 Muffler Sp...

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