KYMCO 125 DINK -, Service Manual

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5. ENGINE REMOVAL/INSTALLATION
5-1
DINK 200i/DINK 125
SERVICE INFORMATION
GENERAL INSTRUCTIONS
A floor jack or other adjustable support is required to support and maneuver the engine. Be
careful not to damage the scooter body, cables and wires during engine removal.
Use shop towels to protect the scooter body during engine removal.
Drain the coolant before removing the engine.
After the engine is installed, fill the cooling system with coolant and be sure to bleed air from the
water jacket. Start the engine to check for coolant leaks.
Before removing the engine, the rear brake caliper must be removed first. Be careful not to bend
or twist the brake fluid tube.
SPECIFICATIONS
Engine oil capacity: at disassembly: 1.1 L (0.968 lmp qt, 1.166 US qt)
: at change: 0.9 L (0.792 lmp qt, 0.954 US qt)
Coolant capacity:
Radiator capacity : 1 liter (1.1 US qt, 0.88 lmp qt)
Reserve tank capacity : 0.37 liter (0.4 US qt, 0.33 lmp qt)
TORQUE VALUES
Engine mounting bolt/nut 5 kgf-m (50 N-m, 36 lbf-ft)
Engine hanger mounting bolt 5 kgf-m (50 N-m, 36 lbf-ft)