Kverneland Vicon ANDEX 694 EVO Operating Manual Download

Page: 35 / 93

Coupling the machine

Coupling the lower

link

Tractors with quick-

release couplings

Slide guided cone balls suitable for the tractor onto the lower link
hitching system of the machine.

To couple the machine, raise the lower link slowly and carefully
until the catch engages.

Secure the quick-release coupling with linchpins.

Secure the catch with pins.

Follow the instructions for »Tractors without quick-release
coupling«.

Tractors without

quick-release

coupling

The following applies to all tractors, with or without quick-release cou-
pling:

Couple the machine to the lower link - in accordance with the
operating manual of the tractor manufacturer - lift slightly and
secure.

Slightly raise the lower link.

Switch off the tractor and secure it.

Lift the sustainer.

→

See »Lifting the sustainer«, page 36.

With the lower link in the work position, lift it off the ground until the
main frame of the machine is tilted approximately 1 degree
forwards.

Engage the lower link at the sides.

Adjust the lower link such that a uniform ground clearance is
maintained.

Note the instructions and warnings in the operating manual of the trac-
tor manufacturer for tractors with lower link quick-release couplings.

Lynch pin

Catch

Lower link

Follow the instructions for the quick-release coupling
Follow the instructions below for tractors with quick-release coup-
lings. If this requirement is ignored, the consequence may be da-
mage to the machine and even life-threatening injuries.

Summary of Contents for Vicon ANDEX 694 EVO

Page 1: ...ANDEX 694 EVO Operating manual Original operating manual Edition 04 2011 Date of print 07 2011 Language EN Machine number VF69660651 Model 6966 Document number VF16648186 EN ...

Page 2: ...nufacturer Kverneland Group Kerteminde AS Taarupstrandvej 25 DK 5300 Kerteminde Denmark Tel 45 65 19 19 00 6 90 m 1745 kg VF6966_ _ _ _ Copyright by Kverneland Group Gottmadingen N V Germany Reproduction transfer to other media translation or the use of extracts or parts of this manual without the explicit permission of Kverneland is not permitted All rights reserved The contents of this operating...

Page 3: ...fety 42 General 43 Rotor pitch 44 Working depth 47 Road transport 49 Safety 49 General 50 Prior to road transport 51 Road transport 55 Preparations on the field 56 Safety 56 General 57 Lowering machine to the work position 57 Basic settings 59 Adjusting the swath former 60 Operation 62 Safety 62 General 63 Swathing 64 Swath deposit 65 Cleaning and care 70 Safety 70 Cleaning 71 Care 71 Parking and ...

Page 4: ...ly with warranty conditions have a fully functional machine in good working order at all times Training Your dealer will provide instruction on operation and care of the ma chine Information for the employer All personnel are to be regularly but at least once a year instructed on the use of the machine in accordance with the regulations of the national organisation for Health and Safety at Work Un...

Page 5: ...pictogram points to tips and additional information The Examples pictogram indicates examples that assist understanding of the instructions The spanner indicates tips for assembly or adjustment work Switch on the tractor Switch off the tractor and secure it against rolling away The arrow in the diagram shows the direction of travel Caution The warning triangle indicates important safety informatio...

Page 6: ...he interest of your own safety in the interest of the safety of others to ensure the safety of the machine Numerous risks can result from handling agricultural machinery in the wrong way Therefore always work with particular care and never un der time pressure Information for the employer Inform all persons who work with the machine about this safety infor mation at regular intervals and in accord...

Page 8: ... safe distance from the rotor when it is rotating Nobody may remain in close proximity to the machine when rakes and swathers are running Serious or fatal injury would be caused as a result Distance from tractor When the machine is being coupled uncoupled or operated there should be no one between the tractor and the machine Otherwise serious or fatal injury may be caused as a result Risk of crush...

Page 9: ...re the machine with wheel chocks Always secure the machine with wheel chocks to ensure it cannot roll away when it is in park or stop position Otherwise serious or fatal in jury may be caused as a result PTO shaft speed 540 rpm The specified maximum PTO shaft speed of 540 rpm must not be ex ceeded Otherwise damage to the machine may be caused as a re sult Do not exceed the maximum hydraulic pressu...

Page 10: ...ed by an employee from a dealership or the manufacturer or by a factory representative Operation without proper training can lead to damage to the machine due to incorrect operation or may cause accidents Safety is your responsibility Follow the safety instructions Ensure that all operators comply with the safety instructions Prevent serious or fatal accidents by following the safety instructions ...

Page 11: ... life threatening injuries No reversing while the drive is running Never drive in reverse with the PTO shaft drive running and in the work position if people could enter the working area of the machine Switch the PTO shaft drive off Rotating unprotected parts can damage the machine and cause life threatening injuries Specified workwear Do not wear loose fitting clothing Loose fitting items of clot...

Page 12: ... lengths can cause damage to the machine and personal injury Other PTO shafts with disconnect couplings may allow higher disconnect torques Higher disconnect torques may cause damage to the machine Check and fasten the PTO shaft guard in position The rotating PTO shaft is protected by the PTO shaft guard Ensure that the guard is not damaged Fasten the PTO shaft guard in position by connecting the ...

Page 13: ...acturer from all liability Unrestricted field of vision to the rear After it has been coupled ensure that you have an unrestricted view of the machine in both its work and transport positions At the very least use the panorama mirror provided by the tractor manufacturer Otherwise dangerous situations may not be detected in good time re sulting in accidents or damage Check the angle of lock On mach...

Page 14: ...ng fitted Otherwise short circuits will occur and the electronic system will be damaged Observe the operating manual of the PTO shaft manufacturer Observe the operating manual of the PTO shaft manufacturer It will provide you with instructions on how to handle the PTO shaft correctly If these instructions are ignored damage may be caused to the PTO shaft and machine Risk of tipping When the machin...

Page 15: ...lt High pressure in the hydraulic system The hydraulic system is under high pressure Regularly check all lines hoses and screwed connections for leaks and externally visible da mage Only use suitable tools when looking for leaks Rectify any da mage immediately Oil escaping under pressure may result in injuries and fires Seek medical attention immediately if injuries occur Replace hydraulic hoses e...

Page 16: ...r must be greater than the weight of the machine The driver and keeper of the vehicle are liable should these conditions not be observed Close the ball valve Close the ball valve before driving on the road If the ball valve is open and there is an operating error the machine may drop or swing out un expectedly This could cause traffic accidents and accidents with fatal consequences Check tyre pres...

Page 17: ... result Check hitch pins Hitch pins must be in perfect condition They must show no signs of wear and be properly secured Otherwise hitched machines may de tach themselves of their own accord Accidents with serious or fatal in juries may be caused as a result Check release cords on quick release couplings Release cords must hang loose and must not allow a release in their lowered position Hitched m...

Page 18: ...al injury may be caused as a result Retighten all nuts bolts and screws Regularly check that nuts and bolts are correctly tightened Retighten bolts if necessary Nuts and bolts can work loose when the machine is used Damage to the machine or accidents may be caused as a result The PTO continues turning after it has been switched off After the PTO shaft drive on the tractor has been switched off the...

Page 19: ...y Never stand between the tractor and machine Set the machine down on firm secure and level ground Ensure that the sustainer is securely locked Place the PTO shaft in the holder provided Secure the machine against rolling away use wheel chocks Do not disconnect hydraulic hoses until there is no pressure in the tractor and machine hydraulic system Failure to observe these instructions can result in...

Page 20: ...tch off the PTO shaft drive Depressurise the hydraulic system Whenever possible uncouple the tractor Switch off the tractor and remove the ignition key Ensure the machine is standing on firm secure and level ground and provide additional support if necessary Secure the machine against rolling away use wheel chocks Only if these regulations are observed can safe working be ensured during care and m...

Page 21: ...nd screwed connections Further instructions Observe the regulations In addition to the safety information given above please observe the following Accident prevention regulations Generally recognised safety regulations occupational health requirements and national road traffic regulations The instructions provided in this operating manual Regulations relating to operation maintenance and repair Wa...

Page 22: ...ements of modern crop harvesting engi neering All the important functions for field use are controlled during operation The following functions can be set Deposit of crop in single rotor operation with optional hydraulic individual lift in a single swath Deposit of crop in two single swaths Individual working depth of both rotors Swath width The swather can be pulled by tractors of 40 kW 54 hp or ...

Page 23: ...ment carrier Sustainer Transport holder for tine supports Main frame Tine arm Rear swath former Deflector bridge Transport chassis Rotor chassis Main drive Deflector bar Lift limiter T gear box Steering arm Lifting arm console Steering Front swath former Tine support ...

Page 24: ...supports and retracted swath former 4 00 4 10 H Height without the upper tine supports for transport position 3 34 3 43 U Width at transport wheels 2 80 T Track width 2 50 N Height lighting equipment 1 50 R Height bottom reflector 0 30 S Clearance bottom reflector 2 10 Machine attachment carriers lowered to 60 mm from the ground H H A N T U R S M ...

Page 25: ... to know the machine 25 Dimensions in work position Work position m A Length 8 45 H Height in work position 1 80 U Swath width 6 05 V Working width max 6 90 X Clearance tine support swath former 0 85 X U A H V ...

Page 26: ...supported on lower link 750 kg Transport chassis axle load Sustainer 920 kg Lower link 995 kg Output connections Minimum output of the tractor 40 kW Lighting equipment power supply 12 V 7 pin plug socket ISO 1724 Hydraulic connections 1 x double acting control device Hydraulic pressure 150 210 bar PTO shaft speed max 540 rpm Lower link Fixable in height and laterally ...

Page 27: ...el on the machine 80 dB A Swath deposit Swath former for rear rotor Standard Rotors tine support tines Number of rotors 2 Number of arms per rotor 11 front 12 rear Number of tines per tine support 4 front 5 rear Removable tine arms Standard Setting the working depth on the rotor Mechanical Hydraulic single lift Tine saver Wheels Rotor chassis 16 x 6 50 8 8 PR Transport chassis 10 0 75 15 3 8 PR Sa...

Page 28: ... tensioned Fold the rotors in fully using the single acting hydraulic control device on the tractor Single acting hydraulic control device on the tractor Headlands Using the single acting hydraulic control device on the tractor raise both rotors to the headland position then lower them Single acting hydraulic control device on the tractor Cable controlled ball valve for left rotor Swathing with ri...

Page 29: ...rive Switch off the tractor and secure it Set the working depth using the crank on the left rotor Crank on right rotor Working depth of right rotor Switch off the PTO shaft drive Switch off the tractor and secure it Set the working depth using the crank on the right rotor Steering Machine position Function ...

Page 30: ... required to assemble the machine Do not perform assembly work yourself The following points are required to be met for the machine to be in proper condition Observance of a sequence of work steps Compliance with tolerances and torques Knowledge of work safety during assembly Incorrect assembly can result in damage to the machine or accidents Checklist for parts which were supplied loose Quantity ...

Page 31: ...er the tractor s lower link Set the combination tractor and machine to the smallest steering angle Switch off the tractor and secure it against rolling away Switch off the tractor and secure it Before you dismount Switch off the tractor Remove the ignition key Secure the tractor against rolling away An unsecured tractor can run you over or trap you Serious or fatal injury may be caused as a result...

Page 32: ...ary saw the same length off the slide tube and guard tube Deburr the ends of the tube Remove the swarf Grease the sliding surfaces well If the PTO shaft has been shortened the minimum overlap and the mi nimum distance must be checked again when it is operated with ano ther tractor Fitting the PTO shaft Make sure that you fit the PTO shaft in the correct installation position There is a mark on the...

Page 33: ...ire combination tractor with hitched machine For example a straight kerb Check if the machine follows the tractor in the same track If the machine is pulled at an offset angle behind the tractor the tra cking must be checked and adjusted This work must be carried out by a dealer Checking the track If the machine rolls at an offset angle to the tractor when driving a straight line the directional s...

Page 34: ...ns Hydraulic connections Observe the safety information Observe the safety information Disregard for safety information can lead to serious or fatal injury See chapter Safety page 6 Increased risk of injury When the machine is being coupled to the tractor there is an in creased risk of injury Therefore Never stand between the tractor and machine Secure the tractor against rolling away Actuate the ...

Page 35: ...tor manufacturer lift slightly and secure Slightly raise the lower link Switch off the tractor and secure it Lift the sustainer See Lifting the sustainer page 36 With the lower link in the work position lift it off the ground until the main frame of the machine is tilted approximately 1 degree forwards Engage the lower link at the sides Adjust the lower link such that a uniform ground clearance is...

Page 36: ...sustainer After coupling the machine to the tractor raise and secure the sustai ner Switch off the tractor and secure it Pull the pin on the sustainer Lift the sustainer Release the pin on the sustainer and lock it in place Pin Sustainer ...

Page 37: ...if necessary PTO shaft length page 31 Check that the tractor s PTO stub shaft is clean and lubricated Couple the PTO shaft to the tractor and the machine Ensure that the PTO shaft is engaged on the shaft ends Secure the guard tubes so that they cannot rotate Couple the wide angle joint to the machine s PTO stub shaft PTO shaft Chain Wide angle joint Tractor Wide angle joint with freewheel assembly...

Page 38: ...ded on the left and right behind the warning signs on the transport chassis and lock them in place securely Wheel chock Secure the tractor against rolling away Never remove the wheel chocks if the tractor is not otherwise se cured against rolling away Persons could be run over by the ma chine or the tractor Serious or fatal injury would be caused as a result ...

Page 39: ...nt Connect the plug for the 12 V power supply to the 7 pin plug socket on the tractor Checking the electrical cables Check the electrical cables The electrical cables must not chafe or hang loose Electrical cables that have been torn away or worn through must be replaced Otherwise this will cause damage to the machine 7 pin plug ...

Page 40: ...s on the tractor against unintended actuation and lock them if possible Unintenti onal activation of a control device can trigger unpredictable move ments of the machine and cause serious machine damage and personal injury Serious or fatal injury may be caused as a result Check the routing of the hydraulic hoses Close or disconnect the quick couplings with great care Remove any dirt or air which h...

Page 41: ...machine to the double acting control device when it is set to the floating position The single acting hydraulic control device with return line provides the means by which the rotors are raised and lowered Connecting the hydraulic system correctly Ensure that the hydraulic system is connected correctly otherwise damage to the machine and personal injury will be caused as a re sult Hydraulic line M...

Page 42: ...t no persons are present in the slewing and working area of the machine Persons could be caught by the machine within this area This could result in fatal injury Avoid the hazard area The rotors are considered a hazard area Do not stand in the ha zard area The rotors may lower or turn This can lead to serious or fatal injuries Remove tine supports When carrying out adjustment work on the machine t...

Page 43: ...work Check tyre pressures Secure the machine Lower the machine to the work position Undo appropriate bolts and or screws Make the required adjustment Tighten loose bolts Fit and secure the tine supports The following work steps are described in this section Rotor pitch Working depth ...

Page 44: ... pitch Improved raking quality is achieved by adjusting the pitch of the rotor until the tines in the front left working range have the lowest ground clearance before depositing the crop see illustration The rotor pitch is adjusted as follows Swing the machine into the headland position using the hydraulic control device in the tractor Secure the rotors using supports Close the ball valve Switch o...

Page 45: ...left rotor chassis Right rotor chassis The wheels on the right rotor chassis are steerable Undo the nuts on the U bolt Move the axle Fix the U bolt into the notch on the axle Fasten the nuts on the U bolt The left wheels on the right rotor chassis must be fitted one notch higher than the right wheels on the right rotor chassis See Overview of adjusting the rotor pitch page 46 Close the ball valve ...

Page 46: ...Preparing for use 46 Overview of adjusting the rotor pitch 20 mm 20 mm Tines Crop pickup increases the distance between the tines and the ground 0 mm 0 mm ...

Page 47: ...setting the tines lightly touch the ground After adjusting secure the crank against turning using the retainer Adjust the working width on the second rotor in the same way Readjust the working depth to suit the field conditions if necessary Ten turns of the crank equate to a height adjustment of approx 15 mm on the tines After making the adjustment use the retainer to secure the working depth cran...

Page 48: ... deposit both tine legs must run parallel to one ano ther after the tine savers have been fitted Fit one tine saver on each tine Visually check that both tine legs run parallel to each other Checking the tine position Check the setting on each tine If the tine saver is overtightened the tine legs become splayed Proceed as follows Check the tine position Loosen the screwed connection until both tin...

Page 49: ...n public roads fold in all deflector bars and rotors and secure the machine All tine supports which have tips that point at right angles to the direction of travel and which are at a height of less than 2 metres must be removed The machine should only be towed by agricultural or forestry tractors The empty weight of the tractor must be greater than the weight of the machine The driver and keeper o...

Page 50: ... road transport Crop residue or dirt may cover up the lighting equipment and ad versely affect its correct operation This could cause traffic acci dents and accidents with fatal consequences Remove tine supports For operation on public roads and in the park position the tine supports which are level with the field of vision 2 0 m must be re moved There is otherwise the risk of traffic accidents an...

Page 51: ...op Set the lowest transport height Raise the machine to the headland position using the single acting hydraulic control device in the tractor Adjust the swath to the smallest width using the double acting hydraulic control device in the tractor Fold in the deflector bar Before removing the tine arms move all the protective devices around the rotors from the transport to the work position and lock ...

Page 52: ...e into its transport position See Moving the machine into the transport position page 54 Switch off the tractor and secure it Close the ball valve Secure the rotors See Securing the rotors page 55 Remove the 4 inner tine supports 2 on both rotors and secure them in the transport holders See Locking the tine supports in the transport holder page 53 Lower the lower link to remove the front tine supp...

Page 53: ...rt holder Loosen and remove the lynch pin from the tine support Secure the lynch pin in the rear hole of the tine support Pull off the tine support Insert the tine support into the transport holder Lynch pin Rear hole Tine support Tine support Transport holder ...

Page 54: ... the rotors into the transport position using the single acting hydraulic control device on the tractor Release the mechanical lock control cable to secure the rotors Check that the locks of both lifting arms are engaged Swath former T screw Make sure the machine is standing level Before changing from the transport to the work position and vice versa make sure the machine is standing level The mac...

Page 55: ...g device Tine support Securing the rotors Secure the rear rotor before transportation Unsecured rotors may turn and tine supports can cause accidents with serious injuries Follow the instructions below for road transport There is otherwise the risk of traffic accidents and accidents with fatal consequences Before pulling away check the immediate vicinity Always make sure that you have a clear fiel...

Page 56: ... chocks The machine must stand on a level firm and secure surface and be supported during the work if necessary Unsecured or non supported machines can cause accidents Se rious or fatal injury may be caused as a result No persons in the working area Ensure that no persons are present in the slewing and working area of the machine Persons could be caught by the machine within this area This could r...

Page 57: ...on the field Move the machine onto ground that is as flat as possible before changing from the work position to the transport position Switch on the tractor Use the single acting hydraulic control device on the tractor to release the lifting arm locking mechanism Pull the control cable on the mechanical lock and keep the cable tensioned Lower the machine into the work position using the single act...

Page 58: ... 59 Secure the tine supports with lynch pins Move the deflector bar to the work position until the latch engages See Folding down the deflector bar page 59 Release the rotor securing device See Releasing the rotor securing device page 59 Switch on the tractor Observe the instructions in chapter Preparing for use section Working depth on page 47 Outer tine supports Inner tine supports ...

Page 59: ...ach the tine supports to the tine arm and secure with lynch pins Folding down the deflector bar After the tines have been attached all guard devices must be mo ved from the transport to the work position Fold out the deflector bar as follows Release the deflector bar by pulling it out of the lock for the transport position Fold the deflector bar through 180 and engage it in the lock for the work p...

Page 60: ...rmer The height of the front swath former can be adjusted as follows Loosen the nuts Adjust the front swath former to the desired height In the new position tighten the nuts Removing the front swath former The front swath former may be removed when required and mounted onto the deflector bar Undo the nuts and remove the swath former Refit the nuts and screw them down securely Mount the swath forme...

Page 61: ...d position Tighten the T screw Adjusting the rear swath former in the direction of travel and vertically It is possible to adjust the rear swath former in the direction of travel and vertically as follows Loosen or remove the bolts Adjust the position of the rear swath former in the direction of travel In the new position refit the bolts and tighten them Swath former T screw Swath former Bolts ...

Page 62: ...time Do not allow the slip clutch to respond for longer than 3 seconds If the clutch responds for a longer period of time it will become worn and the disconnect torque will drop Do not compress the PTO shaft The PTO shaft between the tractor and machine must not be com pressed when in the work position or transport position If com pressed PTO shafts can cause damage to the machine and tractor Obse...

Page 63: ...cked up cleanly and completely The working speed depends on the machine settings and the particular crop Swath width The swath width depends on working width working speed tine lift settings and transverse rotor pitch as well as crop condition The swath width is between approx 1 50 m and approx 2 00 m Adapted driving speed Select a driving speed approx 4 to 12 km h at which the crop is picked up c...

Page 64: ...t a low engine speed Slowly increase the speed Do not exceed the maximum speed of 540 rpm Select a driving speed at which the crop is picked up cleanly and completely Start swathing at the edge of the field and at headlands to avoid sub sequently driving over the crop The slip clutch of the machine may also respond at low speed if resis tance is increased due to excess crop or obstacles No persons...

Page 65: ...Dual rotor operation Single swath with two rotors Switch on the drive for the PTO shaft at a low engine speed Select a driving speed at which the crop is picked up cleanly and completely Switch on the PTO shaft when the engine speed is low and increase to the ideal speed of 350 450 rpm Do not exceed the maximum speed of 540 rpm Select a driving speed at which the crop is picked up cleanly and comp...

Page 66: ...he lift limiter Release the right hand rotor using the control cable and lower it using the tractor s hydraulic control device Switch on the drive for the PTO shaft During a changeover from single to dual rotor operation make sure that the PTO shaft engages in place Single swath with right rotor Switch off the tractor and secure it Before you dismount switch off the tractor and secure it against r...

Page 67: ...ulic control device to lower both rotors into the work position Remove the PTO shaft from the stowage well on the transmission console Fit the PTO shaft of the inactive left hand rotor and lock it in place Pull and hold the control cable in order to activate the ball valve for single swath mode Fully extend the lifting arms using the tractor s double acting hydraulic control device Release the con...

Page 68: ...le the front rotor is in operation Setting the hydraulic individual lift Lift both rotors to the headland position against the lift limiter Actuate the ball valve for hydraulic individual lift once using the control cable Use the tractor s hydraulic control device to lower the front rotor to the work position Ball valve ...

Page 69: ...r the rear rotor to the work position Driving on headlands The rotors can be raised for crossing swaths that have already been deposited Raise the machine to the headland position using the single acting hydraulic control device in the tractor Lower the rotor again in order to create a new swath The PTO shaft must not be switched off when driving in the headland position Ball valve ...

Page 70: ... area Ensure that no persons are present in the slewing and working area of the machine Persons could be caught by the machine within this area This could result in fatal injury Do not clean bearings or hydraulic parts with high pressure cleaners Do not clean bearings or hydraulic parts with high pressure clea ners The high pressure cleaner removes the grease film from un coated metal surfaces Met...

Page 71: ...Do not clean the bearings and piston rods of hydraulic cylinders using a high pressure cleaner After cleaning Lubricate all bearings after cleaning Care For a long service life we recommend the following Apply a protective layer of oil to all uncoated work tools Only use approved biodegradable oil e g rapeseed oil Repair any paint damage ...

Page 72: ...orage pockets Remove the tine supports level with the field of vision 2 0 m Disconnect the lighting connectors and place them in the storage pockets Lower the sustainer and secure with pins Wind the electric cables onto the hook Lower the lower link until the sustainer rests safely on the ground Release the latch between lower link and attachment carrier Unhitch the machine Observe the safety info...

Page 73: ...ong period of time perform the following work Clean the machine thoroughly Check all the screw joints and tighten the screws Repair or replace any damaged components Repair any paint damage Lubricate the machine in accordance with the lubrication schedule Check the tyre pressures Replace missing warning signs and stickers ...

Page 74: ...erious accidents may be caused if the machine starts acciden tally Use OEM replacement parts Many components have special properties that are essential for the stability and correct operation of the machine Only spare parts and accessories supplied by the manufacturer have been tested and approved Other products may adversely affect the correct operation of the machine and safety The use of non OE...

Page 75: ...or in case of skin damage caused by oils and lubricants Avoid skin contact Avoid skin contact with these materials Protect your skin by me ans of protective skin cream or oil resistant gloves Contact can result in skin damage Do not use oils for cleaning Do not use oils or lubricants to clean your hands Swarf and abra ded material in these materials can also result in injuries Change contaminated ...

Page 76: ...y by using chocks Direction information Direction information right left front rear is given in relation to the direction of travel Rotary direction is defined as follows Rotary direction right clockwise Rotary direction left anticlockwise Rotation about a vertical axis viewed from top to bottom Rotation about a horizontal axis viewed at right angles to the direction of travel from left to right T...

Page 77: ...ls Observe the maintenance intervals The specifications relate to an average usage of the implement If subjected to heavier duty e g by contracting companies select the maintenance intervals to be shorter Also for extreme working conditions for example heavy dust creation shorter maintenance intervals are possible After 5 hours of operation Daily After 20 hours of operation After 50 hours of opera...

Page 78: ...y of use But at least once a season Special tightening torques Observe the special tightening torques for the following screw connec tions 85 Nm Tine support locking bolt 120 Nm Tine support fixing screw 90 Nm spring tine 20 Nm Rotor chassis wheel nuts 270 Nm Transport chassis wheel nuts Tine support 120 Nm 85 Nm Spring tines 90 Nm 20 Nm Wheel nut ...

Page 79: ...f friction 0 12 Tighten safety bolts and nuts with a 10 higher value Bolt size Bolt quality 8 8 10 9 12 9 M 6 9 9 Nm 7 3 ft lbs 14 Nm 10 3 ft lbs 17 Nm 12 5 ft lbs M 8 24 Nm 17 7 ft lbs 34 Nm 25 ft lbs 41 Nm 30 3 ft lbs M 10 48 Nm 35 4 ft lbs 68 Nm 50 2 ft lbs 81 Nm 59 8 ft lbs M 12 85 Nm 62 7 ft lbs 120 Nm 88 6 ft lbs 145 Nm 107 ft lbs M 14 135 Nm 99 6 ft lbs 190 Nm 140 ft lbs 230 Nm 166 ft lbs M...

Page 80: ... time Too much grease will force the bearings apart Dust and dirt can pe netrate into the bearings This leads to premature wear Lubricate the places listed in the illustration as follows after 50 hours of operation before and after the season each time after cleaning with a high pressure cleaner Transport chassis and steering Attachment carrier Lifting cylinder lower side 1 x bearing housing 2 x r...

Page 81: ...igh pressure cleaner Greasing schedule for PTO shafts Check the guard components Check all guard components of the PTO shafts for wear or damage visual inspection Replace any defective guard components An unguarded PTO shaft or damaged guard components can cause very serious injuries during operation No Quantity Part Greasing interval 1 1 WWE 2280 drive shaft 100 Wide angle joint daily 2 1 ZW 2300...

Page 82: ...quired for example before setting the tine height before and after the season Gearbox Oil volume litres SAE 90 API GL 4 Angular gearbox 1 0 Rotor gear front 6 2 Rotor gear rear 6 2 Do not drive with worn or damaged tyres Replace worn or damaged tyres immediately There is a high risk of accident when driving on the road with such tyres Tyre pressures bar Rotor chassis 1 5 Transport chassis 2 5 ...

Page 83: ...e caution when welding Do not perform any welding work in the vicinity of the hydraulic ho ses Hydraulic oil can catch fire very easily Clean hydraulic system Close or disconnect the quick couplings with great care Remove any dirt or air which has entered the hydraulic system The hyd raulic system may otherwise be seriously damaged Material da mage or personal injury may be caused as a result Coll...

Page 84: ...S of the track rods S 1 015 mm Check track A at the front and rear sides of the tyres Front A Rear A 3 mm Track arm Steering arm Track rod Steering rod Never carry out work on the steering Contact your dealer if specifications differ Never carry out any work on the steering or tracking yourself There is otherwise the risk of traffic accidents and accidents with fatal consequences Front steering ro...

Page 85: ...ne For a good crop pickup both tine legs must be parallel after fitting the tine saver After tightening the thread on both bolts M 6 x 30 must protrude ap prox 6 mm from the nut If the tine saver is overtightened the tine legs become splayed Hydraulic individual lift Hydraulic individual lift makes it possible to deposit the crop using the forward rotor during operation as a single swath See Hydra...

Page 86: ...ge 44 Crop is heavily contaminated Rotor tines set too low Chapter Preparing for use section Rotor pitch page 44 Chapter Coupling the machine section Coupling the lower link page 35 Machine not operating cleanly at high speed Rotor tines set too high Uneven terrain Chapter Preparing for use section Rotor pitch page 44 Speed too high to process fodder mass Reduce speed Rotor dragging crop along Unc...

Page 87: ...Fodder mass too high Reduce speed Poor fodder transfer on the rear rotor when cornering Excessively tight cornering Drive in a larger radius Lifting arms cannot be lowered Transport locking bar still active Release the transport locking bar using the control cable Lowering machine to the work position page 57 Faults Causes Remedy ...

Page 88: ...ms 88 Circuit diagrams Hydraulic circuit diagram Tractor Double acting control device with return line Ball valve Hydraulic cylinder rear Option Hydraulic single lift Hydraulic cylinder front Tank line Pressure line ...

Page 89: ...brown red black Right indicator Right brake light Right rear light Right side light yellow white red black black white Left side light white brown brown Connector and socket 7 pin in accordance with ISO 1724 Left rear light Left indicator Left brake light Earth Connecting plug 7 pin in accordance with ISO 1724 ...

Page 90: ...Plastic parts Plastic parts can be disposed of in normal household waste residual waste depending on the laws specific to your country Metal parts All metal parts can be sent for recycling Oil In terms of waste legislation environmentally compatible hydraulic oils must be stored collected and disposed of separately in ac cordance with regulations Rubber Rubber parts such as hoses or tyres must be ...

Page 91: ...th requirements of the EC Directive 2006 42 EC The following standards have been consulted for proper compliance with the health and safety requirements quoted in the EC Directive DIN EN ISO 12 100 2010 DIN EN ISO 4254 1 2009 DIN EN ISO 4254 10 2009 DIN 11001 3 1998 Kverneland Group Kerteminde AS Kerteminde 15 04 2011 Uwe Kellermeier EC authorised representative Type plate and CE marking SwatMaste...

Page 92: ... Explanation Maintenance terms 77 F Faults 86 Filling quantities 82 H Hydraulic single lift Adjusting 66 68 69 I Implement Putting away after the season 73 L Lower link Coupling 35 Lubrication points 80 General 80 PTO shafts 81 M Machine Uncoupling 72 Maintenance 74 Lubrication points 80 Screwed connections 78 Maintenance intervals 77 O Oil Disposal 75 Filling quantities 82 Protective measures 75 ...

Page 93: ...gle rotor operation 66 Swath former rear Adjusting 60 T Technical specifications Dimensions in transport position 24 Dimensions in work position 25 Implement equipment 27 Noise measurement 27 Tractor equipment 26 Weights 26 Tightening torques Rotor arms 78 Screwed connections 79 Spring tines 78 Wheel nuts 78 Tine support Attaching 59 Fitting 58 Two wheel rake 22 Tyres 82 Tyre pressures 82 W Wheel ...

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