Kval 990-APEX, Service Manual

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Tool Changing Schedule
2-16
990 APEX Service Manual
Tool Changing Schedule
Changing and inspecting the tooling on a regular basis keeps the door machining process running
accurately and efficiently.
KVAL
recommends using the tables below for reference to change or
inspect the machine tooling. Note: Depending on Machine or Option, some of these tools may
vary.
Hinge Router and Pre-Drill Tooling
Hinge Router Bit
1500 cycles
Chisels Inserts
1500 cycles
9/64” Pre-Drill Bit
10,000-20,000 cycles
1/8” Pre-Drill Bit
10,000-20,000 cycles
Lock Section Tooling
Edge Prep
2,500 cycles
Edge Prep (CR)
2,500 cycles
A Side Face Spindle
2,500 cycles
B Side Face Spindle
2,500 cycles
Chisel Inserts
2,500 cycles
Ball Catch
2,500 cycles
Screw Receiver and 6-Shooter Tooling
Screwdriver Bits 1,500 cycles
Steel Rings 7,500 cycles
Rubber Rings 7,500 cycles
Screw Receivers 30,000 cycles
Split Shells 30,000 cycles
Springs 30,000 cycles
Prior to performing any maintenance, repairs, cleaning or when
clearing jammed debris, you must disconnect, tagout, or lockout the
electrical and air pressure systems. This should be done in accor
-
dance with applicable state and/or federal code requirements